Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103...
Figure 7 – 3 LCD Screen Navigation Chart Figure 10 – 1 X – Slot Location on Front of Powerware 9335 UPS Cabinet Figure 10 – 2 The Communication Port on the Single Port Serial Card Figure 11 – 1 Generator ON Connection Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV.
List of Tables Table 4 – 1 Remote EPO Wire Terminations Table 4 – 2 Remote EPO Table 10 – 1 Communication Port Pin Assignments Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103...
Introduction Powerware 9335 UPS true double conversion online power protection can be utilized to prevent loss of valuable electronic information, minimize equipment downtime, and/or minimize the adverse effect on equipment production due to unexpected power problems. The Powerware UPS System continuously monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power.
• Chapter 4 – Installing a Remote EPO Control – contains information for installing the optional Remote Emergency Power Off (REPO) control. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103...
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system-the UPS cabinet, battery strings and options or accessories installed. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV. A 071103...
If you need to schedule initial startup, need regional locations and telephone numbers, have a question about any of the information in this manual, or have a question this manual does not answer, please call Powerware Corporation at: United States Canada Outside the U.S.
Before beginning to install the UPS system, read and understand how this manual applies to the system being installed. Use the procedures and illustrations in the following chapters to create a logical plan for installing the system. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
For external wiring requirements, including the minimum AWG size of external wiring, refer to Tables A and B in Appendix A for the Powerware 9335 (80 kVA and 120 kVA) UPS. The power wiring connections for this equipment are rated using copper wire at 90˚C. Note that wiring to an external battery cabinet may be either 75˚C or 90˚C rated.
Figure 1 protected with outer protective packaging material. Figure 1–1. Powerware 9335 (80 kVA and 120 kVA) UPS Packaging Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 –...
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NOTE: While awaiting installation, protect the unpacked UPS cabinet from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS properly may invalidate the warranty. ± 10 degrees from vertical. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
Details about control wiring are provided in each procedure for connecting options and features. Figure A–1 and Tables G and H in Appendix A identify the control wiring terminations. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 ±...
To install an UPS cabinet, perform the procedures in the following paragraphs. 2.2.1 Unloading the Powerware 9335 (80 kVA and 120 kVA) UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden shipping base using two steel angles. To remove the shipping material, perform the following procedure.
2.2.2 Installing External Battery Power Wiring The Powerware 9335 contains no internal batteries and must therefore be used with an external battery system. The procedure for wiring the battery system to the 9335 is described as follows. Also read the manual provided with the battery system to ensure proper interconnections on the battery side.
WARNING: The Powerware 9335 UPS requires a neutral input power connection for proper operation. Internal input and output neutrals are permanently connected inside the cabinet. WARNING: An insulated grounding conductor must be provided per NEC. 4. If the installation is for a single utility feed with common rectifier and bypass input, proceed to step 7.
2.3 Battery Cabinet Installation The Powerware 9335 has no batteries within the UPS cabinet. An external battery cabinet with appropriate batteries installed is required for proper system operation. See installation instruction provided with the battery cabinet for proper installation of that portion of the system.
Any optional accessories are mounted in their installed location and properly wired. Summary alarms and/or building alarms are wired appropriately. (OPTIONAL) Startup and operational checks performed by authorized service personnel. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
Installing and Connecting Batteries 3.1 Important Safety Instructions The Powerware 9335 UPS does not contain batteries. It must, however, be used with a properly configured battery cabinet or rack with a properly sized battery system for proper operation. The installation of batteries should be performed or supervised by personnel knowledgeable of batteries and their associated precautions.
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Customer Interface conduit landing plate on the bottom rear of the UPS cabinet. Refer to Figure A-10 for conduit landing area, 3. Connect the Remote EPO wiring as shown in Tables 4–1 and 4–2. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103 EMERGENCY OFF...
Understanding UPS Operation 5.1 Looking Inside the UPS System The Powerware 9335 is a continuous duty, solid-state, transformerless (at 480 VAC) three phase, true online system that provides conditioned and uninterruptible AC power to the UPS systems output. The UPS supports process control, data processing, telecommunications/PBX, and research equipment.
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For extended power outages, the UPS is designed to operate with an alternative power system (such as a generator) or will shut down your critical load in an orderly manner, if Powerware shutdown software is used.
System events are alarms and notices that are displayed on the LCD monitor panel. They may or may not require operator intervention. See Chapter 9. The following descriptions provide the differences in UPS operating modes. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103...
Normal Mode Static Switch Rectifier Booster Switches Battery Breaker Battery Powerware 9335 (80 kVA and 120 kVA) Installation and Operation Inverter Battery Charger Main Power Trickle Current Energized De-Energized 164201396 REV A 071103...
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If the UPS experiences an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103...
Static Switch Rectifier Booster Switches Battery Breaker Battery Powerware 9335 (80 kVA and 120 kVA) Installation and Operation Inverter NOTE: In this mode K2 is energized. Battery Switching between bypass and inverter is performed by either turning on or off Charger the inverter IGBT or bypass switch.
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Bypass mode is a normal operating mode, not requiring an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103...
Battery Mode Static Switch Rectifier Booster Switches Battery Breaker Battery Powerware 9335 (80 kVA and 120 kVA) Installation and Operation Inverter Battery Charger Main Power Trickle Current Energized De-Energized 164201396 REV A 071103...
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The greater the load, the less support time the battery will provide. Decrease the load and the battery support time will generally increase. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103...
Figure 5–5. Path of Current through the UPS in Maintenance Bypass Mode 5-10 Maintenance Bypass Mode Static Switch Rectifier Booster Switches Battery Breaker Battery Powerware 9335 (80 kVA and 120 kVA) Installation and Operation Inverter Battery Charger Main Power Trickle Current Energized De-Energized 164201396 REV A 071103...
(line to neutral). 5.3.4 Batteries and Battery Charger The battery for the Powerware 80 kVA system is comprised of a positive string of 120 cells and a negative string of 120 cells, each made up of twenty 12-volt battery blocks.
(temperature compensated, available as an option) based on battery condition. All batteries used in conjunction with the Powerware 9335 are external to the UPS cabinet. The internal charger charges the entire battery system, with a maximum current as indicated in Chapter 13, “Product Specifications”.
Figure 6–1 identifies and shows the location of the controls and indicators on the Powerware 9335 (80 kVA and 120 kVA) UPS. The descriptions provide a brief overview of the UPS controls, and standard and optional features.
UPS. The control panel is described in detail in chapter 7, “Using the Control Panel”. System Status LEDs Figure 6–2. Powerware 9335 (80 kVA and 120 kVA) Control Panel 6.2.2 System and Load ON/OFF Two load ON/OFF pushbuttons are located on the right side of the LCD display.
This interface is supplied as standard with each Powerware 9335. You can use this port to link the UPS to the features described in Chapter 10, “Communications” and Chapter 11, “Options.”...
6.4.3 Communications 6.4.4 Other Options Refer to Chapter 11 of this manual to review other options available for the Powerware 9335 and their use. See Chapter 10, “Communications”. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation...
• Always conform to the more detailed safety precautions described in “Important Safety Instructions” section of Chapter 12, “Maintaining the UPS System”. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103...
Stop and refer to the Operator’s Manual for more information DANGER: RISK OF ELECTRIC SHOCK There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
3) a horizontal row of navigation pushbuttons 4) an array of multi-color LED status indicators Refer to Chapter 8, “UPS Operating Instructions” for use of the operational controls. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 ALARM Figure 7–1.
BATTERY LED will be flashing. The ALARM LED is a visual indication of any internal or external alarm conditions. At the same time, an audible alarm will be activated. LOAD PROTECTED ALARM RESET Powerware 9335 (80 kVA and 120 kVA) Installation and Operation ON/OFF ON/OFF ENTER 164201396 REV A 071103...
(inverter) mode. In subsequent startups, the system will return to the mode previously used before shutdown, except that ECO mode will require operator intervention to activate. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 MEANING...
NOTE: On the right hand side of the LCD display there should be a character “S” indicating the Single Module is operational. LCD DISPLAY LOAD PROTECTED LOAD NOT PROTECTED LOAD OFF SUPPLY FAILURE Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
SUPPLY FAIL MEASUREMENTS COMMANDS UPS DATA SET-UP USER Figure 7–3. LCD Screen Navigation Chart Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 PRESS RESET, RETURNS TO TOP LEVEL • HH-MM-SS LOAD TO INV. 02-27-02 HH-MM-SS LOAD TO BYP.
LOAD TO INV. 02-27-02 LOAD TO BYP. 02-27-02 LOAD OFF LCD DISPLAY BATT. RUN TIME (MIN) OUTPUT FREQUENCY (HZ) 60.00 BYPASS FREQUENCY (HZ) 60.00 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 17-03-30 17-03-30 17-03-30 164201396 REV A 071103...
DESCRIPTION • Transfer Load to Inverter • Transfer Load to Bypass • Battery Test Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 BATTERY VOLTAGE (V) +240 -240 BATT. CHARGE CUR. (A) + 0.0 - 0.0 DISCHARGE CURRENT (A) + 0.0...
SET-UP DATE/TIME DD-MM-YY SET-UP BATT. TEST DAY OF MONTH HOUR OF DAY REPETITIVE (Y/N) SET-UP GEN-SET OPER. BATTERY CHARGE LOCK (Y/N) BYPASS LOCK/UNLOCK Powerware 9335 (80 kVA and 120 kVA) Installation and Operation TIME HH-MM-SS HH-MM-SS 164201396 REV A 071103...
Module configuration S or future alternate module configurations • Single (standard) or Dual Input feed • F-converter, 50/60Hz or 60/50Hz • Sync window (2-4%) Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 LCD DISPLAY SET-UP SERVICE PASSWORD...
7-10 LINE 2 BYPASS BATTERY LINE 1 INV. LINE 2 BYPASS BATTERY LINE 1 INV. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
Switch IA1, the load will not be protected in the event of a utility supply failure. It is therefore strongly recommended that the user switch back to ON-LINE (INVERTER ON) or BYPASS (OFF-LINE MODE) as soon as possible. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 LINE 2...
Rotating the output isolator switch (IA2) to the “O” (OFF) position when the maintenance bypass switch (IA1) is in the “O” (OFF) position will interrupt power to the critical load. 7-12 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
5. Press both ON/OFF pushbuttons on the control panel simultaneously to turn on the UPS. “LOAD NOT PROTECTED” will appear on the LCD screen and LED indicators will display as follows: Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 9 are as in Fig. 6-1.
LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Flashing Green LED Indicator Color LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
THE POWERWARE 9335 UPS NOW PROTECTS THE LOAD. 8.3 Complete Shutdown Procedure for the UPS The Powerware 9335 may be shut down completely if the load does not need input power for an extended period of time. The UPS system may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the ECO-Mode if the load does not need the highest degree of protection and efficiency is to be maximized.
AUTHORIZED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. Status of the UPS-System before starting the Transfer Procedure to Maintenance Bypass The load is protected by the Powerware 9335 UPS system in normal operation (the UPS is operating on inverter). 1) Load transfer to Maintenance Bypass •...
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3) Rotate the Parallel Isolator Switch IA2 to “O” (OFF). 4) Open battery breakers in the external battery cabinet or racks THE LOAD IS NOW SUPPLIED BY THE UTILITY MAINS AND IS NOT PROTECTED. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 LED Indicator...
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Event Log and Measurements that can be operated and displayed on the LCD. The List of Alarms and Messages are shown in Section 9.3. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 Silence the audible alarm by pressing the "Reset" button.
The battery is nearly discharged. Maintenance Bypass closed. Load supplied by utility power. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation Suggested Solution Call the authorized service center for assistance The input power to UPS is too low or missing.
This section describes the several types of X–Slot cards, which can be used with the Powerware 9335. X-Slot cards allow the UPS to communicate to a variety of environments and with different types of devices. The Powerware 9335 is compatible with any X–Slot card, including, but not limited to:...
X–Slot location for insertion of X–Slot Cards Figure 10–1. X–Slot Location on Front of Powerware 9335 UPS Cabinet 10.2 Single-Port Serial Card To establish communications between the UPS and a computer, connect your computer to the UPS communication port using the supplied communication cable.
AC Fail Open Collector signal – pulls to common during a power failure DC Supply Voltage (+8 to 24 volts DC power) Table 10–1. Communication Port Pin Assignments Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 Input or Output Output...
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This page left intentionally blank. 10-4 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
Both or either of these features may be selected via the control panel. (See section 7.3.8, Set Up) UPS Generator port (X2) Figure 11–1. Generator ON Connection Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 Generator alarm panel 11-1...
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This page left intentionally blank 11-2 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, you should contact your local field service office. Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 12-1...
Contact your nearest field service office for battery maintenance. Only authorized service personnel should perform Battery replacement and maintenance. 12-2 There are no alarm conditions The battery is fully charged Utility supply is present and normal Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 071103...
Maximum Battery Current Maximum Battery Charge Current Powerware 9335 (80 kVA and120 kVA) Installation and Operation 164201396 REV. A 071103 480 VAC for operation from 384 VAC to 552 VAC (50/60 Hz) 45 – 65 Hz (continuous duty) 80 kVA Model...
Figure A–3 Figure A–4 Figure A–5, –6 Figure A–7, –8 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003 Input/Output Ratings and external wiring 9335 – 80 Input/Output Ratings and external wiring 9335 – 120 UPS Power Cable Terminations 9335 –...
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AWG or kcmil (ea) Amps* AWG or kcmil (ea) * Full load, nominal voltage C copper wire. See the appropriate column in Tables A Powerware 9335 (80 kVA and 120 kVA) Installation and Operation Rating 50/60 Hz +240 0 -240 C or 90...
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Minimum conductor size (number/phase) Note: Refer to Figure A – 3 on system one line diagram for the bold letter callout locations. Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003 Units Rating 50/60 Hz...
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7. Terminals are UL rated at 90 Table D for conduit requirements. Figure A–1 shows the location of power cable terminals inside the UPS. Table C. UPS Cabinet Power Cable Terminations for Powerware 9335 (80 kVA & 120 kVA) Terminal Terminal...
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14. The input and bypass feeds should be symmetrical about ground. 15. The line-to-line unbalanced output capability of the Powerware 9335 UPS is limited only by the full load per phase current values for AC output to critical load shown in Tables A and B.
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Ground +12 volts Not used Not used Powerware 9335 (80 kVA and 120 kVA) Installation and Operation Description X1 – 1 and X1 – 2 (no polarity) X2 – 1 and X2 – 2 (no polarity) X3 – 1 and X3 – 2 (no polarity) X4 –...
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Contacts are rated at 60 volts maximum DC or 30 volts RMS AC, and 500 mA. maximum current and should be supplied by a LVLE source in compliance with UL 1778 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003...
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3. Do not tilt cabinets more than ±10˚ during handling. 4. All equipment dimensions are shown in millimeters (inches). DB-9 connector to computer DB-25 connector to computer Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003...
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9335 – 120 kVA 9335 – 80 kVA 9335 – 120 kVA 9335 – 80 kVA 9335 – 120 kVA Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003 Table J. Equipment Weight Weight Kg (lbs.) Shipping...
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(To Load) Powerware 9335 80 kVA and 120 kVA Front View showing customer connections Figure A–1. Front View of 9335 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation ELEMENTS: Maintenance Bypass Parallel Isolator Smart Port- RS232 (SUB-D9P/F) Dry Port-volt-free relays (SUB-D25/F)
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1A 1B 1C 1N 2A 2B 2C 2N 3A 3B 3C 3N USE 75°C COPPER CONDUCTORS ONLY Refer to the installation manual for tightening torque specification Figure A–2. Powerware 9335 80 kVA and 120 kVA Label Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003...
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Powerware 9335 Oneline Drawing Power Terminals on Powerware 9335 3A, 3B, 3C, 3N OUTPUT TO LOAD Power Terminals on Powerware 9335 Powerware 9335 (80 kVA and 12 GRND +BATT, N, BATT 0 kVA) Installation and Operation 164201396 REV A 07/11/2003...
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+12VE +12VE +12VE +12VE +12VE Figure A-5. System Information Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003 Modification Modification A-13...
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Modification Modification Figure A-6. System Information A-14 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003...
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Figure A–7. UPS Cabinet Dimensions (Rear View) Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003 700 mm. (27.6 inches) Removable Conduit Landing Plate A-15...
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750 mm. (29.6 inches) 700 mm. (27.6 inches) Figure A–8. UPS Cabinet Dimensions A-16 Powerware 9335 (80 kVA and 120 kVA) Installation and Operation 164201396 REV A 07/11/2003...
If, in the opinion of Invensys Powerware, the Unit fails to meet published specifications and the defect is within the terms of this warranty, the Unit will be repaired or replaced at the option of Invensys Powerware with no charge for replacement parts.
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