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Powerware 30-160kVA Installation & Operation Manual

Maintenance bypass module 30--160kva
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315

Maintenance Bypass

Module
30- -160kVA
Installation/Operation
Manual
164201177 Rev. C

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  • Page 1: Maintenance Bypass

    Maintenance Bypass Module 30- -160kVA Installation/Operation Manual 164201177 Rev. C...
  • Page 2 This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent disturbances. ---------------------------------- SAVE THESE INSTRUCTIONS Conserver Ces Instructions concernant la sécurité. Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 3: Table Of Contents

    Maintenance Bypass Module Diagrams Appendix A Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 ..........

  • Page 4: List Of Figures

    ..........Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 5: Introduction

    (MBP). An optional UPS Module Input Bypass circuit breaker (BIB) is available. The MBM can be either free-standing or line-up-and-match. Figure 1 shows a typical MBM cabinet with isolation transformer for a Powerware 9315 30---160kVA UPS and MBM cabinet without isolation transformer for a Powerware 9315 30---160kVA UPS.

  • Page 6: Using This Manual

    Rectangular boxes containing bold type are warnings or cautions that pertain to the system or its electrical connections. This important information indicates possible dangers pertaining to personnel safety, equipment damage, critical load protection, or operational concerns. Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 7: For More Information

    Contact the local Powerware Field Service office for information on how to obtain copies of these manuals. Getting Help If you have a question about any of the information in this manual, or if you have a...
  • Page 8 This Page Intentionally Left Blank. Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 9: Getting Started

    Figure 2 shows the front and side view of the MBM with or without transformer for a Powerware 9315 30---160kVA module. The MBM is shipped as a separate item. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible to the site, before unloading.

  • Page 10: Preparing The Site

    Wiring should be installed through the bottom or top entry of the module. For UPS external wiring requirements, including minimum AWG size of external wiring, see the PowerwareÒ 9315 Installation manual provided with the UPS system. NOTE: Material and labor for external wiring are to be provided by designated personnel.

  • Page 11: Inspecting And Unpacking The Maintenance Bypass Module

    The first task in preparing for installation of the MBM is inspecting and unpacking the unit. The MBM arrives covered with protective packaging material as shown in Figure 3. Figure 3. MBM as Shipped, with Outer Packaging and Pallet Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 OUTER PACKAGING...
  • Page 12 Please to refer to them. Remove the plastic bag and foam packing material. Please discard or recycle them in a responsible manner. Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 13: Unloading The Mbm From The Pallet

    After the plywood/polyfoam skids clear the floor, remove the hardware loosened in step 3. Pull the skids out from under the MBM. Discard or recycle them in a responsible manner. Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 in.).

  • Page 14: Figure 4. Detail Of Shipping Supports

    Install the doors removed in step 1. The MBM is now ready to be rolled to its final location. FRONT SUPPORT SUPPORT JACKING BOLT (USE FRONT AND REAR) Figure 4. Detail of Shipping Supports Powerware 9315 Maintenance Bypass Module 30-160kVA REAR SUPPORT SIDE POLYFOAM SKID 164201177 Rev. C 041500...

  • Page 15: Installing And Wiring The Maintenance Bypass Module

    Cable Entry, Top Plan View (Front) Cable Entry, Bottom Plan View Figure 5. Top, Bottom, and Front View of Maintenance Bypass Module Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 Installing and Wiring the Maintenance Bypass Module Cooling Air Inlets...
  • Page 16 Details about power wiring are provided in the tables of Appendix A of this manual. Figure 6 shows typical power wiring terminations of the UPS module and Maintenance Bypass Module (30---160kVA). Refer to the Powerware 9315 Installation manual provided with the UPS system for location of UPS module cabinet wiring terminations.

  • Page 17: Line And Load Wiring

    MBM cabinet, for connecting to the UPS input and output terminals. Refer to Appendix A for UPS module to MBM wiring terminal locations. Line up and match connection (cables sold separately by Powerware) · From the UPS to the MBM, the power cables are connected by mechanical pressure lugs.
  • Page 18 This Page Intentionally Left Blank. Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 19: Maintenance Bypass Module Operation

    Such attempts may also invalidate your system warranty. Maintenance Bypass Module Operation The MBM is provided for use with the Powerware 9315 (30---160kVA) UPS module. WARNING: Only persons familiar with the operation of this equipment should transfer loads.

  • Page 20: Mbm Operation Without Kirk Key Interlocks

    NOTE: While the UPS is in Normal Mode and the MIS breaker is closed, the MBP breaker always trips OFF. Likewise, while the UPS is in Normal Mode and the MBP is closed, the MIS breaker always trips OFF. CAUTION: CAUTION: CAUTION: Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 21: Mbm Operation With Kirk Key Interlocks (Optional)

    Insert key “A” into solenoid and turn key to LOCK position. Deenergize UPS before servicing (see UPS Operation manual). For UPS electrical isolation, BIB breaker (if applicable) must be opened. Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 CAUTION:...
  • Page 22 Bypass power sources should be deenergized and verified with a meter before working in the required area. WARNING: UPS equipment has power feeds that are derived from two or more power sources. CAUTION: Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 23: Appendix A

    More frequent intervals are recommended if the equipment is subjected to highly repetitive operations. CAUTION: Refer to Section 9 -- Maintaining the UPS System of the Powerware 9315 30-- 160kVA Operation manual, Powerware part number 164200252, before beginning maintenance or repairs on the UPS equipment.
  • Page 24 This Page Intentionally Left Blank. Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500...

  • Page 25: Appendix A --- Customer Information

    164201177---10 Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 Installation Notes Typical MBM Cabinet --- 30-160kVA with or without XFMR Typical UPS System with MBM Oneline --- 30-160kVA, Reverse Transfer (RT), 480:480VAC, 600:600VAC, 400:400VAC Oneline --- 30-160kVA, Reverse Transfer (RT), 480:208VAC,...
  • Page 26 (each) VOLTS AMPS map to drawing 164201177--- 5 (Reverse Transfer Connection) and DESCRIPTION: INSTALLATION NOTES DRAWING NO: REVISION: C Powerware 9315 Maintenance Bypass Module 30-160kVA Powerware 9315 Rating 60 Hz SHEET: 164201177---1 DATE: 041500 164201177 Rev. C 041500 1 of 4...
  • Page 27 (2) Conductors A, B, C, D, Note: Callout letters 164201177--- 7 (Parallel Connection). Read and understand the notes on drawings when planning your installation. Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 Powereware 9315 , 480:480 /600:600 Units...
  • Page 28 VOLTS AMPS map to drawing 164201177--- 6 (Reverse Transfer Connection) and DESCRIPTION: DRAWING NO: REVISION: C Powerware 9315 Rating 60 Hz INSTALLATION NOTES SHEET: 164201177---1 DATE: 041500 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 3 of 4...
  • Page 29 CONTROL WIRING TO UPS (2) CONDUCTORS A, B, C, D, Note: Callout letters 164201177--- 7 (Parallel Connection). Read and understand the notes on drawings when planning your installation. Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 , 380:380 400:400 VAC, UNITS...
  • Page 30 375--- 3000A 375--- 3000A 250A/100A 375--- 3000A 375--- 3000A 250A/100A 375--- 3000A 375--- 3000A 250A/100A 375--- 3000A 375--- 3000A 250A/200A 375--- 3000A INSTALLATION NOTES SHEET: 164201177---1 DATE: 041500 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 1 of 2...
  • Page 31 1. MBM 50/30---20/20 means MBM cabinet, Family 50, 208V (input) and 208V (output), model 30 (30kVA). 2. All breakers are 100% UL rated with Interrupting Capacity (IC) of 65kAIC@480VAC. Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 , 380:380 , 400:400 , 600:208...
  • Page 32 48/20, 60/20, 20/20 100--- 160KVA, 56.5 (500) 48/20, 60/20, 20/20 56.5 (500) 30--- 160KVA, all voltages 31.1 (275) 30--- 160KVA, all voltages INSTALLATION NOTES 164201177---1 DATE: 041500 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 SHEET: 1 of 2...
  • Page 33 Control wiring from each UPS Module should be twisted. ---1 Twist Pair ---12 ---13 ---14 Figure 1. (Reverse Transfer) Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 Reverse Transfer (RT) System. Size of Connection Recommended Pressure Point in UPS...
  • Page 34 Dimensions are in millimeters (inches) A ---10 DESCRIPTION: TYPICAL MBM CABINET -- 30-160kVA with or without XFMR DRAWING NO: 164201177---2 REVISION: DATE: Powerware 9315 Maintenance Bypass Module 30-160kVA SHEET: 1 of 3 080498 164201177 Rev. C 041500...
  • Page 35 Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 BREAKER ANNUNCIATION BIB1 BIB2 TYPICAL MBM CABINET -- DESCRIPTION: 30-160kVA with or without XFMR INTERIOR COMPONENTS DRAWING NO: REVISION: UTILITY INPUT, IF BIB BREAKER IS INSTALLED CRITICAL LOAD CONNECTIONS UPS/PTC OUTPUT...
  • Page 36 Dimensions are in millimeters (inches) A ---12 BOTTOM VIEW DESCRIPTION: TYPICAL MBM CABINET -- 30-160kVA with or without XFMR TOP and BOTTOM VIEW DRAWING NO: REVISION: Powerware 9315 Maintenance Bypass Module 30-160kVA SHEET: 164201177---2 DATE: 080498 164201177 Rev. C 041500 3 of 3...
  • Page 37 PDM CABINET MBM CABINET (optional) Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 INPUT (optional) TRANSFORMER CABINET (optional) 30---160kVA UPS System with MBM DESCRIPTION: DRAWING NO: REVISION: BATTERY CABINET CABINET (optional) TYPICAL UPS SYSTEM WITH MBM SHEET: 164201177---3...
  • Page 38 SOLENOID KEY RELEASE UNIT (MECHANICAL INTERLOCK) REVERSE TRANSFER A ---14 DESCRIPTION: ONELINE -- 30-160kVA, RT, 480:480VAC, 600:600VAC, 400:400VAC DRAWING NO: 164201177---4 REVISION: 110100057 D3 Powerware 9315 Maintenance Bypass Module 30-160kVA SHEET: 1 of 1 DATE: 080498 164201177 Rev. C 041500...
  • Page 39 MBP: MAINTENANCE BYPASS BREAKER BIB: BYPASS INPUT BREAKER SKRU: SOLENOID KEY RELEASE UNIT (MECHANICAL INTERLOCK) REVERSE TRANSFER Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 ONELINE -- 30-160kVA, RT, DESCRIPTION: 480:208VAC, 600:208VAC DRAWING NO: 164201177---5 REVISION: 110100056 D1...
  • Page 40 BYPASS INPUT BREAKER SKRU: SOLENOID KEY RELEASE UNIT (MECHANICAL INTERLOCK) REVERSE TRANSFER A ---16 DESCRIPTION: ONELINE -- 30-160kVA, RT, 208:208VAC DRAWING NO: 164201177---6 REVISION: 110100058 D2 Powerware 9315 Maintenance Bypass Module 30-160kVA SHEET: 1 of 1 DATE: 080498 164201177 Rev. C 041500...
  • Page 41 BIB: BYPASS INPUT BREAKER SKRU: SOLENOID KEY RELEASE UNIT (MECHANICAL INTERLOCK) PTC: PARALLEL TIE CABINET REVERSE TRANSFER Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 DESCRIPTION: ONELINE -- 30-160kVA, PARALLEL, 480:480VAC 600:600VAC, 400:400VAC DRAWING NO: 164201177---7 REVISION: 110100069...
  • Page 42 SOLENOID KEY RELEASE UNIT (MECHANICAL INTERLOCK) PTC: PARALLEL TIE CABINET REVERSE TRANSFER A ---18 DESCRIPTION: ONELINE -- 30-160kVA, PARALLEL 480:208VAC, 600:208VAC DRAWING NO: 164201177---8 REVISION: 110100068 Powerware 9315 Maintenance Bypass Module 30-160kVA SHEET: 1 of 1 DATE: 080498 164201177 Rev. C 041500...
  • Page 43 MAINTENANCE BYPASS BREAKER BIB: BYPASS INPUT BREAKER SKRU: SOLENOID KEY RELEASE UNIT (MECHANICAL INTERLOCK) PTC: PARALLEL TIE CABINET REVERSE TRANSFER Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 DESCRIPTION: ONELINE -- 30-160kVA, PARALLEL, 208:208VAC DRAWING NO: 164201177---9 REVISION: 110100072 SHEET:...
  • Page 44 Applicable to POWERWARE 9315 30---160 kVA UPS modules only. 160kVA UPS is shown. DESCRIPTION: LINE UP AND MATCH ARRANGEMENT #1 DRAWING NO: SHEET: 164201177---10 1 of 4 REVISION: DATE: 080498 Powerware 9315 Maintenance Bypass Module 30-160kVA A ---20 164201177 Rev. C 041500...
  • Page 45 (NOTE 4) LINE UP AND MATCH ARRANGEMENT #2 Applicable to POWERWARE 9315 30---160 kVA UPS modules only. 160kVA UPS is shown. Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev. C 041500 (NOTE 5) (NOTE 2) DESCRIPTION: LINE UP AND MATCH ARRANGEMENT #2...
  • Page 46 Applicable to POWERWARE 9315 30---160 kVA UPS modules only. 160kVA UPS is shown. DESCRIPTION: LINE UP AND MATCH ARRANGEMENT #3 DRAWING NO: SHEET: 164201177---10 3 of 4 REVISION: DATE: 080498 Powerware 9315 Maintenance Bypass Module 30-160kVA A ---22 164201177 Rev. C 041500...
  • Page 47 External wiring is required and supplied by others. The PDM cabinet is applicable IF AND ONLY IF the MBM and UPS module outputs are 3 phase, 60Hz, 280VAC. Refer to Powerware 9315 UPS module installation manual for proper terminating lugs. Powerware 9315 Maintenance Bypass Module 30---160kVA 164201177 Rev.
  • Page 48 This Page Intentionally Left Blank. Powerware 9315 Maintenance Bypass Module 30-160kVA A ---24 164201177 Rev. C 041500...

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