Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
To Operate a Remote EPO ..... 4 - 2 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
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Set-Up User ....... . 7 - 8 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation...
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Load Transfer to Maintenance Bypass ... 8 - 4 UPS Module Replacement in a Redundant 9320 System ..8 - 6 Removing a Module from a Redundant Multi-Module System . . . 8 - 6 8.5.1...
LCD Screen and Pushbuttons Figure 7 – 3 LCD Screen Navigation Chart Figure 10–1a X – Slot Location on Front of Powerware 9320-CO3 UPS Cabinet Figure 10–1b X – Slot Location on Front of Powerware 9320-CO2 UPS Cabinet Figure 11–1...
The following illustration depicts a typical Powerware 9320-CO3 (30 kVA and 60 kVA) UPS System, consisting of up to three parallel modules in a single cabinet. Fewer than three modules may be used, depending on application needs.
These basic UPS system configurations are possible: • A Single Cabinet UPS with External Battery Cabinet, Single Utility Feed (9320-CO3) and a maximum of three UPS modules or a Single Cabinet UPS with internal batteries (9320-CO2) and a maximum of two UPS modules. •...
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system-the UPS cabinet, battery strings and options or accessories installed. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Invensys Global Service at: United States 1 – 800 – 843 – 9433 Canada 1 – 800 – 461 – 9166 Outside the U.S. Call your local representative Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Before beginning to install the UPS system, read and understand how this manual applies to the system being installed. Use the procedures and illustrations in the following chapters to create a logical plan for installing the system. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
For external wiring requirements, including the minimum AWG size of external wiring, refer to Tables A and B in Appendix A for the Powerware 9320 (10 kVA or 20 kVA modules) UPS. The power wiring connections for this equipment are rated using copper wire at 90˚C.
Figure 1 1, and protected with outer protective packaging material. Figure 1–1. Powerware 9320 (10 kVA or 20 kVA module) 3 module UPS Cabinet Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
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Once on the ground, remove all 4 jacking bolts. Remove the screws that hold the bracket to the unit legs. Tilt the unit carefully (not more than 10 degrees) in order to remove the brackets. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
Details about control wiring are provided in each procedure for connecting options and features. Figure A–1 and Tables G and H in Appendix A identify the control wiring terminations. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
5. The UPS cabinet may now be moved to its final position for installation. WARNING: If an external battery cabinet is used, do not install internal batteries. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
The Powerware 9320-C02 contains internal batteries, how- ever for extended runtime an external battery system will be required. The procedure for wiring an external battery system to the 9320 is described as follows. Also read the battery system manual to ensure proper interconnections on the battery side.
WARNING: The Powerware 9320 UPS requires a neutral input and output power connection for proper operation, unless the output is delta connected, in which case only an input neutral is needed. Internal input and output neutrals are permanently connected inside the cabinet.
2.3 Battery Cabinet Installation The Powerware 9320-C03 has no batteries within the UPS cabinet. The Powerware 9320-C02 contains internal batteries, however for extended runtime an external battery system will be required. WARNING: If an external battery cabinet is used, do not install internal batteries.
Any optional accessories are mounted in their installed location and properly wired. Summary alarms and/or building alarms are wired appropriately. (OPTIONAL) Startup and operational checks performed by authorized service personnel. All network connections are completed. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
Installing and Connecting Batteries 3.1 Important Safety Instructions The Powerware 9320-C03 UPS does not contain batteries. It must, however, be used with a properly configured battery cabinet or rack with a properly sized battery system for proper operation. The Powerware 9320-C02 UPS uses internal batteries. For extended runtime applications, it may also be used with a properly configured battery cabinet or rack with a properly sized battery system for proper operation.
3.2 Internal Battery Modules In the Powerware 9320-C02 there is space for up to 112 x 9 Ah batteries internally In the drawing below, different Battery and Module configurations are shown. The batteries may only be used as common batteries powering either one or two installed modules of the 9320-C02.
Customer Interface conduit landing plate on the bottom rear of the UPS cabinet. Refer to Figure A–9 for conduit landing area. 3. Connect the Remote EPO wiring as shown in Tables 4–1 and 4–2, on the next page. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
2. Even though the EPO switch is opened, the UPS will not re-energize until the normal startup procedure is followed, which requires operator intervention at the UPS cabinet controls. Powerware 9320 (10 kVA and 20 kVA) Installation and Opation 164201416 REV A 071103...
Battery Charger Battery Battery UPS Module1 Breaker UPS Module2 UPS Module3 Fig. 5–1. Main Elements of the UPS System (UPS Module 3 in 9320-C03 systems only) Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
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For extended power outages, the UPS is designed to operate with an alternative power system (such as a generator) or will shut down your critical load in an orderly manner, if Powerware shutdown software is used.
System events are alarms and notices that are displayed on the LCD monitor panel. They may or may not require operator intervention. See Chapter 9. The following descriptions provide the differences in UPS operating modes. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Energized De-Energized Open Figure 5–2. Path of Current Through the UPS in Normal Mode (UPS Module 3 in 9320-C03 systems only) During normal UPS operation, power for the system is derived from a utility input source through the input contactor K1 (and externally protected utility feed). “Load Protected”...
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If the UPS experiences an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Main Power Trickle Current Closed Energized De-Energized Open Figure 5-3. Path of Current Through the UPS in Bypass Mode (UPS Module 3 in 9320-C03 systems only) Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
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Bypass mode is a normal operating mode, not requiring an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Energized De-Energized Open Figure 5–4. Path of Current Through the UPS in Battery Mode (UPS Module 3 in 9320-C03 systems only) During a utility power failure, the rectifier no longer has an AC utility source from which to supply the DC output current required to support the battery charger and boost converter.
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The greater the load, the less support time the battery will provide. Decrease the load and the battery support time will generally increase. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Trickle Current Closed Energized De-Energized Open Figure 5–5. Path of Current through the UPS in Maintenance Bypass Mode (UPS Module 3 in 9320-C03 systems only) 5-10 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
(line to neutral). 5.3.4 Batteries and Battery Charger The battery for the Powerware 9320 system is comprised of a positive string of 84 cells and a negative string of 84 cells, each made up of fourteen 12-volt battery blocks The battery charger is divided into a positive side charger and a negative side charger, each powered from the respective positive and negative controlled DC bus voltages.
(K2) provides isolation to the inverter when the system is on bypass. 5.3.6 Maintenance Bypass A user accessible shrouded 4-wire Mechanical Maintenance Bypass switch is provided internal to the cabinet. 5-12 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
Figure 6–1 identifies and shows the location of the controls and indicators on the Powerware 9320-C03 UPS. The descriptions provide a brief overview of the UPS controls, and standard and optional features.
Figure 6–1B identifies and shows the location of the controls and indicators on the Powerware 9320-CO2 UPS. The descriptions provide a brief overview of the UPS controls, and standard and optional features. NOTE: Read the Operation section of this manual and have thorough knowledge of UPS operation before attempting to operate any of the UPS controls or optional components.
Display and Operation System Status LEDs Push Buttons Figure 6–2. Powerware 9320 (10 kVA to 20 kVA modules) Control Panel 6.2.2 System and Load ON/OFF Two load ON/OFF pushbuttons are located on the right side of the LCD display. Activating both pushbuttons simultaneously will effect immediate system shutoff of the controlled module.
This interface is supplied as standard with each Powerware 9320. You can use this port to link the UPS to the features described in Chapter 10, “Communications” and Chapter 11, “Options.”...
“UPS Operating Instructions.” 6.4.2 Battery Cabinets A complete 9320-C03 UPS system requires one or more battery cabinets to provide the necessary DC backup power. A complete 9320-C02 UPS system requires internal batteries and may use one or more battery cabinets to provide the necessary DC backup power.
• Always conform to the more detailed safety precautions described in “Important Safety Instructions” section of Chapter 12, “Maintaining the UPS System”. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
Stop and refer to the Operator’s Manual for more information DANGER: RISK OF ELECTRIC SHOCK There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
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This chapter describes the UPS Control Panel, including controls and indicators, and how to monitor UPS operation. The control panels are located on the front of the UPS (see Figure 7–1). Each UPS module in the 9320 cabinet has an individual Control Panel.
BATTERY LED will be flashing. The ALARM LED is a visual indication of any internal or external alarm conditions. At the same time, an audible alarm will be activated. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
(inverter) mode. In subsequent startups, the system will return to the mode previously used before shutdown, except that ECO mode will require operator intervention to activate. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Module (SLAVE) in the Multi-Module system. stands for Parallel Module in a Multi-Module system and 03 stands for the third Module (SLAVE) in the Multi-Module system. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
APPARENT POWER ((KVA) SET-UP USER DATE TIME OUTPUT POWER (%) 50.0 50.0 50.0 BATT. CAPACITY (%) Figure 7–3. LCD Screen Navigation Chart (each module has its own display) Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
• Battery Runtime remaining (in minutes) BATT. RUN TIME (MIN) 10.0 • UPS Output Frequency OUTPUT FREQUENCY (HZ) 60.00 • Bypass Frequency BYPASS FREQUENCY (HZ) 60.00 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
7.3.6 Commands Screen DESCRIPTION LCD DISPLAY LOAD TO INVERTER • Transfer Load to Inverter LOAD TO BYPASS • Transfer Load to Bypass PERFORM BATT. TEST • Battery Test Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Command to prevent battery charger BATTERY CHARGE LOCK (Y/N) operation when on generator operation. • Command to prevent use of static bypass BYPASS when on generator operation. LOCK/UNLOCK Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
When the UPS is operating in “Bypass Mode”, the efficiency of the system is higher. In the event of a utility supply failure the load will automatically be transferred from utility to 7-10 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
Switch IA1, the load will not be protected in the event of a utility supply failure. It is therefore strongly recommended that the user switch back to ON-LINE (INVERTER ON) or BYPASS (OFF-LINE MODE) as soon as possible. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 7-11 164201416 REV. A 071103...
POSITION EFFECT Normal Operation (Load supplied by UPS) UPS-Module isolated from Parallel Bus for maintenance or module replacement (UPS-Module not supplying load) 7-12 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
4. Press both ON/OFF pushbuttons on the Module 1 control panel simultaneously to turn on the UPS module. “LOAD NOT PROTECTED” will appear on the LCD screen and LED indicators will display as follows: Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
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(see sections 7.3.2 and 7.3.5). The voltages should be about +189 and –189. 8. Repeat the same procedure for Modules 2 and 3 (9320-C03 only), as listed above. 9. Test Parallel Functions. The load to the system should remain disconnected.
All the operations in this section must be performed by authorized service technicians or by qualified internal personnel. The Powerware 9320 may be shut down completely if the load does not need input power for an extended period of time.
ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORIZED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. The load is protected by the Powerware 9320 UPS system in normal operation (all installed modules of the UPS are operating on inverter).
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3) Rotate all Parallel Isolator Switches to “O” (OFF). 4) Open all battery breakers, either internal or in external battery cabinets THE LOAD IS NOW SUPPLIED BY THE UTILITY SOURCE AND IS NOT PROTECTED. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
Two persons are needed to pull the module from the UPS-Frame. The weight of a 20 kVA module is 56 kg. (a 10 kVA module is 49 kg.) Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
By opening, removing or replacing the UPS-modules and module covers you risk exposure to dangerous voltages! Do not leave the UPS-module compartment without an appropriate protective cover. Perform the following steps to install the new module into a Powerware 9320: 1) If necessary, remove UPS-Module compartment protection covers.
Parallel Switch IA2-2 belongs to Module 2 Parallel Switch IA2-3 belongs to Module 3 (*Used on model 9320-C03 only) THE LOAD IS NOW PROTECTED BY REDUNDANT POWER FROM THE 9320 UPS. 8.6 UPS Module Replacement in a Capacity 9320 System WARNING: All the operations in this section must be performed by properly trained personnel.
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NOTE: Parallel Switch IA2-1 belongs to Module 1 Parallel Switch IA2-2 belongs to Module 2 Parallel Switch IA2-3 belongs to Module 3 (model 9320-CO3 only) 5) On the faulty Module control panel press the two ON/OFF-Buttons simultaneously to shutdown the UPS-Module;...
8.6.2 Reinstalling a Module in a Capacity Multi-Module System To replace a Faulty Module in a Capacity Multi-Module System perform following steps: Perform the following steps to install the new module in a Powerware 9320: 1) If necessary, remove UPS-Module compartment protection covers.
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Check LED indicators on the corresponding control panels to verify this. They should indicate as shown below: LED Indicator Color LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 8-11 164201416 REV. A 071103...
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LED Indicator Color LINE 1 Green LINE 2 Green BYPASS INVERTER Green BATTERY Green THE LOAD IS NOW PROTECTED BY THE 9320 UPS 8-12 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
In Chapter 4 there is a detailed description of the Menu, Commands, Event Log and Measurements that can be operated and displayed on the LCD. The List of Alarms and Messages are shown in Section 9.3. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV. A 071103...
UPS switches itself off to protect its batteries Maintenance Bypass closed. This alarm is only displayed if the UPS is MANUAL BYP IS Load supplied by utility power. on Maintenance Bypass CLOSED Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
This section describes the several types of X–Slot cards, which can be used with the Powerware 9320. X-Slot cards allow the UPS to communicate to a variety of environments and with different types of devices. The Powerware 9320 is compatible with any X–Slot card, including, but not limited to:...
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Maintenance Bypass 2A 2B 2C 2N 1A 1B 1C 1N 3A 3B 3C 3N Figure 10–1a. X–Slot Location on Front of Powerware 9320-C03 UPS Cabinet 10-2 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
2A 2B 2C 2N to SW2-9 1A 1B 1C 1N 3A 3B 3C 3N Figure 10–1b. X–Slot Location on Front of Powerware 9320-C02 UPS Cabinet Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 10-3 164201416 REV. A 071103...
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This page left intentionally blank 10-4 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
Both or either of these features may be selected via the control panel. (See section 7.3.8, Set Up) Generator alarm panel UPS Generator port (X2) Figure 11–1. Generator ON Connection Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 11-1 164201416 REV. A 071103...
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This page left intentionally blank 11-2 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
TO ACCESS ANY INTERNAL AREA OF THE BATTERY STRING YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY STRING. If you suspect that a battery string needs service, you should contact Invensys Global Services. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 12-1 164201416 REV. A 071103...
UPS front panel. See Chapter 7, “Using the Control Panel”. BATTERY Maintenance: Contact Invensys Global Services for battery maintenance. Only authorized service personnel should perform Battery replacement and maintenance. 12-2 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 071103...
20 kVA modules ±168 volts nominal (center point connected to neutral) Maximum Battery Adjustable up to 12 amperes per module (batteries to 400AH) Charge Current Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 13-1 164201416 REV. A 071103...
The information in this appendix will help you plan for and install your UPS system. This appendix contains the following: Table A Power Wiring Installation Notes 9320 – CO3 (3 x 10 kVA) and 9320 – CO2 (2 x 10 kVA) Table B Power Wiring Installation Notes 9320 –...
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NEC, in Tables A and B. 6. Refer to section 1 of this manual for installation instructions. Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
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10. Conduit sizes were chosen from NEC Table C1, type letters RHH, RHW, RHW-2, TW, THW, THHW, and THW-2. Table D. Power Cable Conduit Requirements Powerware 9320- CO3 & C02 Powerware Terminal...
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14. The input and bypass feeds should be symmetrical about ground. 15. The line-to-line unbalanced output capability of the Powerware 9320 UPS is limited only by the full load per phase current values for AC output to critical load shown in Tables A and B.
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Not usedGround input JD-2-22 Ground Ground JD-2-23 +12 volts +12 volts (I = 100 ma.) max. JD-2-24 Not used Not used JD-2-25 Not used Not used Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
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Contacts are rated at 60 volts maximum DC or 30 volts RMS AC, and 500 mA. maximum current and should be supplied by a LVLE source in compliance with UL 1778 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
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208/208 100% non-linear load 9.2 (1.4) 9320 – CO3 (3 x 10 kVA) 9320 – CO3 (3 x 20 kVA) 208/208 100% non-linear load 18.3 (2.7) Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
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3A 3B 3C 3N Figure A–1a. Front View of Model 9320 – CO2 Powerware 9320 – CO2 10 kVA or 20 kVA Modules Two modules per cabinet – 20 to 40 kVA System Front View showing customer connections Powerware 9320 (10 kVA and 20 kVA) Installation and Operation...
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Front View of Model 9320 – CO3 Powerware 9320-CO3 10 kVA or 20 kVA Modules Three modules per cabinet – 30 to 60 kVA System Front View showing customer connections A-10 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
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F4,F5 NW4006 600Vdc/75A F2,F5 NW4022 600Vdc/125A F1,F3,F4 NW4022 600Vdc/100A UNINTERRUPTIBLE POWER SUPPLY 20 kVA Figure A–2. Powerware 9320 series 10 kVA and 20kVA Module Labels Powerware 9320 (10 kVA and 20 kVA) Installation and Operation A-11 164201416 REV A 07/11/2003...
Static Switch Inverter AC INPUT AC OUTPUT (+) (Center) (-) A B C N G A B C N G Figure A–3. Oneline Drawing, 9320-CO3 A-12 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
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Protective GND External Mains Input Battery Output Figure A–4a. Power Terminals on Powerware 9320-CO3 External Mains Input Output Battery Figure A–4b. Power Terminals on Powerware 9320-CO2 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation A-13 164201416 REV A 07/11/2003...
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Blank panel dimensions: 127 mm (5 in.) high 494 mm (19.44 in.) long Conduit Landing Area Figure A–5. 9320-CO2 (left) and 9320-CO3 (right) Dimensions (Rear View) A-14 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
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750 mm. (29.6 in.) 550 mm. (21.7 inches) Figure A–6. 9320-CO3 Cabinet Dimensions Powerware 9320 (10 kVA and 20 kVA) Installation and Operation A-15 164201416 REV A 07/11/2003...
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Figure A-7 9320-CO2 Cabinet without modules (dimensions same as 9320-CO3 cabinet) A-16 Powerware 9320 (10 kVA and 20 kVA) Installation and Operation 164201416 REV A 07/11/2003...
If, in the opinion of Invensys Powerware, the Unit fails to meet published specifications and the defect is within the terms of this warranty, the Unit will be repaired or replaced at the option of Invensys Powerware with no charge for replacement parts.
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