New Holland TS-100A Assembly & Instruction Manual page 58

Optional Lexan RH Door Kit Installation
New Holland "TS" Series Optional Door Kit No. 02980888
RH Lexan Door Kit. Option
P/N 02980888
Remove & Dis-Assembly of Factory Stock
Glass Door.
1.
To remove the factory door make certain
that you use enough help to remove it safely. It is
recommended to use three people as shown (see
figure 1) Use some type of container to hold all
removed components and hardware, some will be
reused & some will not. The Assembly procedure
and the dis-assembly procedure is the same except
in reverse. The RH Door is a mirror image of the LH
Door which can always be used for reference.
2.
Disconnect the gas shock (it is inside) from
the door pipe brace, disconnect it at the door end.
3.
With someone supporting the door at the
bottom and some one to hold the nuts inside loosen
the upper hinge bolts and the lower hinge bolts (See
figure 1) CAUTION! The lower hinge bolts also hold
the Pipe brace to the window, with these hinge bolts
removed DO NOT lift or hold window by using this
brace, it could put glass window under stress caus-
ing it to break. When Removing Bolts from hinges
make a note of the large rubber washer and the large
steel washer and there location as they will be reused
in the same location and order they are in. (See
Figure 1).
4.
Lay Removed door on a soft protected
surface for the disassembly of the latch and brace
components (See Figure 2). (Item 1) This is the
2) This is the Latch and retaining bolts, nuts & washers for the latch assembly, remove them. When
removing the latch you will need to lift and turn it in away that you can get the inside handle rod (connected
to item 5) pulled out of its hole in the latch not the handle item 5. (Item 3) Remove the upper retaining nut
and flat washer (this flat washer will not be reused) (Item 4) Remove the lower handle retaining bolt , there
will be rubber washer (that will not be reused) under the steel washer. (Item 5) The outer door handle can
be removed now, there will be rubber pad at the upper (larger portion) end between the glass and the
handle that will have a thin pipe type spacer in it. Also the lower handle mounting bolt will have a smaller
rubber pad with a metal insert in it that is between the glass and handle. (Item 6) This is the inner door
handle and WILL NOT be removed from the pipe brace weldment. (Item 7) This is the pipe brace weldment
and extends from latch / door handle to the lower hinge bolts. At the lower hinge bolts there will be a rubber
pad between glass and metal plate, this pad will be reused. (Item 8) This is the lower mount for the pipe
brace (See Figure 4 & 5 for fastener) and will be the last fastener removed, this fastener takes a special
tool to remove it. See your New Holland Dealer for instruction & Removal Tool.
Maverick (NH TS-100A,115A , 125A, 135A Asy.Man) 01/05
© 2005 Alamo Group Inc.
Figure 1
3
4 5
Figure 2
plastic cover for the latch and will snap off. (Item
Section 6 - 2
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7
2
6