MUTOH ValueJet VJ-1204 User Manual
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MUTOH ValueJet VJ-1204 User Manual

Eco-solvent ultra printer
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See also: Operating Manual , Installation Manual
User's
Guide
ValueJet
VJ-1204
Eco-Solvent
Ultra Printer
FOR EUROPE ONLY!

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Summary of Contents for MUTOH ValueJet VJ-1204

  • Page 1 User’s Guide ValueJet VJ-1204 Eco-Solvent Ultra Printer FOR EUROPE ONLY!
  • Page 2 This page is intentionally left blank.

  • Page 3: User's Guide Valuejet 1204

    This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner. This document is furnished to support the Mutoh ValueJet 1204 printer. In consideration of the furnishing of the information contained in this document, the party to whom it is given, assumes its custody and control...
  • Page 4 • MUTOH EUROPE N.V. shall not be liable for any damages or troubles resulting from the use of this equipment or this guide. AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 5: Ap-75740 – Rev 1.1 – 23/01/2007

    Purpose and Target Readers Thank you for purchasing a Mutoh ValueJet 1204 printer! This guide explains preparations before use and operation procedures for MUTOH’s Full Colour Inkjet printer VJ-1204. This guide is prepared for the owners and operators of this product.

  • Page 6: User's Guide Valuejet

    User’s Guide ValueJet 1204 This page is intentionally left blank AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 7: Table Of Contents

    User’s Guide ValueJet 1204 TABLE OF CONTENTS SAFETY INSTRUCTIONS.....................9 ......................10 NTRODUCTION ................10 ARNINGS CAUTIONS AND NOTES ................10 MPORTANT SAFETY INSTRUCTIONS .....................13 ARNING LABELS ................15 PERATION PROCEDURE LABELS PRODUCT OVERVIEW....................17 .......................18 EATURES .................19 AME OF THE PARTS AND FUNCTIONS ......................24 RINTER MODE INSTALLING THE UNIT....................25 ......................26 NTRODUCTION...
  • Page 8 User’s Guide ValueJet 1204 This page is intentionally left blank. AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 9: Safety Instructions

    User’s Guide ValueJet 1204 Chapter 1: Safety instructions 1 SAFETY INSTRUCTIONS NTRODUCTION ARNINGS CAUTIONS AND NOTES MPORTANT SAFETY INSTRUCTIONS ARNING LABELS 1.4.1 Handling the operation procedure labels 1.4.2 Locations and types of warning labels PERATION PROCEDURE LABELS 1.5.1 Handling the operation procedure labels 1.5.2 Locations and types of warning labels AP-75740 –...

  • Page 10: Introduction

    User’s Guide ValueJet 1204 Chapter 1: Safety instructions 1.1 INTRODUCTION This chapter explains about the printer installation, warning terms which the operator needs to know, caution items and warning labels stuck on the printer main unit. Caution • When performing installation and operation of the printer, be sure to follow the directions and warnings mentioned in this document.
  • Page 11 Immediately switch off the power, disconnect the power plug from the electric socket, and contact your local MUTOH dealer. While installing optional items, be sure to switch OFF the power of the printer and pull out the power plug.
  • Page 12 User’s Guide ValueJet 1204 Chapter 1: Safety instructions Caution Pay attention to the following points, while handling the power cable. • Do not place or keep heavy objects on the power cable. • Do not bend, twist or pull the power cable by force. •...

  • Page 13: Warning Labels

    It is necessary to replace the labels if they are damaged, lost or illegible. • If the warning labels have to be replaced, contact your local MUTOH dealer. 1.4.2 Locations and types of warning labels Locations of the warning labels are shown in the following figures.
  • Page 14 User’s Guide ValueJet 1204 Chapter 1: Safety instructions Types of warning label AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 15: Operation Procedure Labels

    • It is necessary to replace the labels if they are damaged, lost or illegible. If the operation procedure labels have to be replaced, contact your local MUTOH dealer. 1.5.2 Locations and types of warning labels Types of operation procedure labels...
  • Page 16 User’s Guide ValueJet 1204 Chapter 1: Safety instructions This page is intentionally left blank. AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 17: Product Overview

    User’s Guide ValueJet 1204 Chapter 2: Product Overview 2 PRODUCT OVERVIEW EATURES AME OF THE PARTS AND FUNCTIONS 2.2.1 Front section 2.2.2 Rear section 2.2.3 Operation panel RINTER MODE 2.3.1 Normal mode 2.3.2 Menu mode 2.3.3 Changing the printer mode AP-75740 –...

  • Page 18: Features

    3) Vibrant colour reproduction ValueJet 1204 utilizes Mutoh’s latest generation Eco-Solvent Ultra inks for indoor and outdoor applications. This printer uses 220 ml of eco solvent ink cassettes with a dedicated IC chip. The ink level inside of the ink...

  • Page 19: Name Of The Parts And Functions

    User’s Guide ValueJet 1204 Chapter 2: Product Overview 2.2 NAME OF THE PARTS AND FUNCTIONS In this section, the names and functions of each part are explained. 2.2.1 Front section N° Name Function Media hold lever To fix and release media. Operation panel To set the operation conditions and various function settings.

  • Page 20: Rear Section

    User’s Guide ValueJet 1204 Chapter 2: Product Overview 2.2.2 Rear section Name Function AC inlet To connect the power cable. Network interface To connect the network interface cable. connector USB connector To connect the USB cable. Scroller receiver To install the scroller with roll media. Media feed slot To insert roll media.

  • Page 21: Operation Panel

    User’s Guide ValueJet 1204 Chapter 2: Product Overview 2.2.3 Operation panel This section explains the name and the function of each operation key and status light. Notes Refer to the following for details regarding the operation method of the operation panel. •...
  • Page 22 User’s Guide ValueJet 1204 Chapter 2: Product Overview (1) Operation keys in the Normal mode No. Key Function [Menu] Changes to Menu mode. [Enter] [Cleaning] Cleans the printer head when pressed for two seconds or more. During printing: Printing is terminated and the remaining data is deleted. During receiving/analysis: Data that has been received and analysed already [Cancel] is deleted and the data which is being received of the next print file is ignored.
  • Page 23 When an error requiring a restart (fatal malfunction of the printer operation) occurs, all lights will blink. • Contact your local MUTOH dealer if the malfunction cannot be solved. • For more information please refer to: “Error requiring a restart”.

  • Page 24: Printer Mode

    User’s Guide ValueJet 1204 Chapter 2: Product Overview 2.3 PRINTER MODE This section explains the printer modes of the printer and how to change them. 2.3.1 Normal mode The printer is ready to print. • The media has been loaded and the media type has been set. •...

  • Page 25: Installing The Unit

    User’s Guide ValueJet 1204 Chapter 3: Installing the Unit 3 INSTALLING THE UNIT NTRODUCTION NSTALLATION SPACE NSTALLATION PROCEDURE OWER CABLE CONNECTION 3.4.1 Important notes and cautions 3.4.2 Connection procedure WITCHING THE POWER ON 3.5.1 Switching the power ON 3.5.2 Switching the power OFF NSTALLING INK CASSETTES FOR THE FIRST TIME 3.6.1 Replacing ink cassettes...

  • Page 26: Introduction

    User’s Guide ValueJet 1204 Chapter 3: Installing the Unit 3.1 INTRODUCTION This section explains how to fully install the assembled printer. For further information on how to assemble your ValueJet printer, please refer to the Installation Guide. 3.2 INSTALLATION SPACE Install on a level floor which meets the following conditions.

  • Page 27: Installation Procedure

    User’s Guide ValueJet 1204 Chapter 3: Installing the Unit 3.3 INSTALLATION PROCEDURE Installation procedure when using the network connection Starting point: ASSEMBLED VALUEJET ↓ Step Action Reference Connect the power cable. Power Cable Connection Install the ink cassettes. Installing ink cassettes for the first time Connect the printer to the PC.

  • Page 28: Power Cable Connection

    • Contact your local Mutoh technician, when the earth connection cannot be established, or when the earth connection is not given. AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 29: Connection Procedure

    If the power cable is damaged, contact your local MUTOH dealer. Notes • If you cannot use earth terminals nor find any of them, contact your local Mutoh distributor. • Do not unplug the power cable when the printer is on. If the power cable has been unplugged, leave the printer for at least 1 minute before plugging the cable in again.

  • Page 30: Switching The Power On / Off

    User’s Guide ValueJet 1204 Chapter 3: Installing the Unit 3.5 SWITCHING THE POWER ON / OFF This section explains how to switch ON/OFF the printer. 3.5.1 Switching the power ON Follow the procedure below to switch ON the printer. Step 1 : Press the [Power] key on the operation panel to switch ON the printer.

  • Page 31: Switching The Power Off

    User’s Guide ValueJet 1204 Chapter 3: Installing the Unit 3.5.2 Switching the power OFF Follow the procedure below to switch OFF the printer. Step 1 : Before powering off, be sure that: • Printing or other operations are stopped or finished. •...

  • Page 32: Installing Ink Cassettes For The First Time

    Notes • When filling ink in the machine, use Mutoh original Eco-Solvent Ultra inks only. This printer has been fine tuned for use of genuine ink cassettes. In case of non original ink cassettes are used. Printing might become blurred and the end of ink in the cassette might no longer be correctly detected.
  • Page 33 User’s Guide ValueJet 1204 Chapter 3: Installing the Unit Step 2 : Take out the cleaning cassette from the solvent resistant blister. Step 3 : Install the cleaning cassette into the ink cassette slot. • Keep the ▲ mark of the cleaning cassette facing up and insert it into the slot of the printer. •...
  • Page 34 If the quality of the printed image has not improved, even after performing head cleaning, then leave the printer unused for more than one hour. After that, perform a head cleaning again and check the printed image. If the quality still hasn’t improved, than contact your local MUTOH dealer. Notes •...

  • Page 35: Replacing Ink Cassettes

    RJ80U-22-YE Notes • Only use Mutoh original ink. This plotter has been developed for use of genuine ink cassettes. In case of using non genuine ink cassettes, notice the following : Printing might become blurred and the end of ink in the cassette might no longer be correctly detected.
  • Page 36 User’s Guide ValueJet 1204 Chapter 3: Installing the Unit (3) Replacement steps Caution • When handling ink cassettes, be careful not to get ink into your eyes or on your skin. However, if this happens, flush immediately with water. Otherwise, your eyes may become inflamed slightly.
  • Page 37 User’s Guide ValueJet 1204 Chapter 3: Installing the Unit Step 3 : Unpack the new ink cassette(s). Notes • Open the ink cassette solvent resistant blister just before attaching the ink cassette into the cassette slot. Leaving the ink cassette open for a long time may result in an abnormal printing. •...

  • Page 38: Connecting The Printer To The Pc

    User’s Guide ValueJet 1204 Chapter 3: Installing the Unit 3.7 CONNECTING THE PRINTER TO THE PC In this section, the procedure to connect the printer to the PC is explained. 3.7.1 System requirements For details about the system requirements, please refer to the documentation of the RIP software of your choice.
  • Page 39 User’s Guide ValueJet 1204 Chapter 3: Installing the Unit Step 3 : Secure the network interface cable (1) with the cable clip (2). See image below. Name Network interface cable Cable clip Step 4 : Plug the other end of the network interface cable into your PC. Notes •...

  • Page 40: Transfer And Transportation

    User’s Guide ValueJet 1204 Chapter 3: Installing the Unit 3.8 TRANSFER AND TRANSPORTATION This section describes the transfer and transportation of the printer. 3.8.1 Transferring the printer Caution • Transfer the printer maintaining the horizontal position. • Do not make the main body of the printer slanting or place it in a vertical position, nor keep the printer upside down.
  • Page 41 User’s Guide ValueJet 1204 Chapter 3: Installing the Unit (2) Steps after transfer After transfer, follow the steps below. Step 1 : Choose a suitable place for installation and place the printer. See “Installation guide” Step 2 : Verify that the butterfly bolts fixing the stand with the printer are not loosened. Step 3 : Connect all cables.

  • Page 42: Transporting The Printer

    When transporting the printer, it is necessary to pack the printer as it was shipped, using the protective materials and packing materials to protect the printer from vibration and shocks. Notes • When transporting the printer, consult your MUTOH product dealer. (1) Pre- transport procedure Step 1 : Switch ON the printer.

  • Page 43: Handling The Printer

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4 HANDLING THE PRINTER NTRODUCTION AKING THE PRINTER READY PRINT SING MEDIA 4.3.1 Media type 4.3.2 Cautions on handling media 4.3.3 Precaution on storing media 4.3.4 The printing area 4.3.4.1 (1) Roll media 4.3.4.2 (2) Sheet media ANDLING AND INSTALLING EDIA...
  • Page 44 User’s Guide ValueJet 1204 Chapter 4: Handling the printer ETUP MENU 4.8.1 MediaType menu 4.8.1.1 User media menu 4.8.1.2 Print Mode menu 4.8.1.3 Dist.Adj menu 4.8.1.4 (1) Init.Adj.Print menu 4.8.1.5 (2) Init.Adj.Change menu 4.8.1.6 (3) Confirm Print menu 4.8.1.7 (4) Micro Adj. Print menu 4.8.1.8 (5) Micro Adj.Change menu 4.8.1.9 Pre Heater menu 4.8.1.10 Fixer (platen) menu...

  • Page 45: Introduction

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.1 INTRODUCTION This section describes how to make the fully-installed printer “ready-to-print”. For details on how to obtain a fully installed printer, see chapter “Installing the unit” 4.2 MAKING THE PRINTER READY-TO-PRINT Starting point: FULLY- INSTALLED VALUEJET ↓...

  • Page 46: Using Media

    The following are the recommended media for the printer. Select the appropriate media for your purpose. Notes • For more information about the recommended media, contact your local MUTOH dealer. • Problems that occur due to use of media other than those recommended are not guaranteed.

  • Page 47: Precaution On Storing Media

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.3.3 Precaution on storing media When storing media, pay attention to the following. Notes • Do not store media in high temperature, high humidity, or direct sunlight. • Store sheet media in the original bag after unpacking. •...

  • Page 48: Handling And Installing Media

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.4 HANDLING AND INSTALLING MEDIA Notes • Refer to “General info on usable media” for details on media handling. • It is recommended to use tested and compatible media for this printer. Refer to the following topics for types and details of media: General info on usable media 4.4.1 Installing roll media...
  • Page 49 User’s Guide ValueJet 1204 Chapter 4: Handling the printer To install the roll media, follow the steps below. Step 1 : Remove the movable flange from the scroller. Step 2 : Install the optional three-inch core adapters : • If using media on a 2 inch core: Don’t use the three-inch core adapters, go to step 3. •...
  • Page 50 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 4 : Push the roll media (2) on the scroller and slide it over the fixed flange (1). Name Fixed flange Roll media Step 5 : Move the movable flange (1) over the scroller and firmly press the flange inside the roll media core.

  • Page 51: Loading Roll Media

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.4.2 Loading roll media To load the roll media, follow the steps below. Step 1 : Switch ON the printer. Caution • Do not use the media hold lever during printer initialization. If the carriage and the pressure rollers touch each other, the printer may break down.
  • Page 52 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Notes • Make sure the roll media is properly wound up on the media core. • If the front edge of the roll media is not straight, cut it straight on beforehand. •...
  • Page 53 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Notes • If the front edge of the roll media is not straight, cut it straight. For the cutting method, See “Cutting media”. Step 7 : Close the front cover (1). Name Front cover Result: The operation panel displays the Media setup menu.

  • Page 54: Setting Media Type

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.4.3 Setting media type Introduction: When you have loaded the media in the ValueJet, you’ll have to set the media type. The Media setup menu is displayed after the media hold lever is pushed from the backward position to the forward position. (= lever down) Name Media hold lever...
  • Page 55 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 2 : Press the [Setting value +] key or [Setting value-] key on the operation panel to select the correct media type. Step 3 : Press the [Enter] key on the operation panel to confirm your choice. Result: •...

  • Page 56: Head Height Adjustment

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.4.4 Head height adjustment When used? Use the head height adjustment feature to prevent the print head from touching the media, when printing at high speeds or when using strongly curved media. Notes •...

  • Page 57: Media Feed Compensation

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 3 : Close the front cover (1). See image below. Name Front cover 4.4.5 Media feed compensation After every printed swat, the media is fed a certain distance. Depending on the kind of media (weight, backing) another media feed compensation has to be set.
  • Page 58 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 2 : Perform the initial adjust print. • Press the [Enter] key on the operation panel. The operation panel displays "Feed Length: 250 mm". Notes • The length that media is fed (feeding length) for initial adjustment printing is normally set at 250 mm. •...
  • Page 59 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Notes • The length that media is fed (feeding length) for confirmation adjustment printing is normally set at 250 • If you make the feeding length longer, the accuracy of the Media feed compensation improves. If you want to change the feeding length, press the [+] key or [–] key and change the set value.
  • Page 60 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 7 : Perform Micro adjustment printing. • Display the Media feed compensation menu on the operation panel as in step 1. • Press the [+] key or [–] key to select "PF4: Micro Adj. Print". •...

  • Page 61: Replacing Roll Media

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 9 : Set up the Micro Adjustment Change. • Press the [+] key or [–] key to select "PF5: Micro Adj.Change". • Press the [Enter] key on the operation panel. The operation panel displays "Micro: 0pulse".
  • Page 62 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 3 : Lift both ends of the scroller (2) and gently rewind the roll media (1). See image below. Name Roll media Scroller Step 4 : Remove the scroller (1) from the scroller receiver as illustrated below, and place it on a horizontal surface.
  • Page 63 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 6 : Remove the roll media (1) from the scroller (2). See image below. Name Roll media Scroller 2. Install the new roll media Notes • For loading the roll media, refer to Handling and installing media •...

  • Page 64: Test Print

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.5 TEST PRINT 4.5.1 Overview and functions of the test prints Testplot Function Action to be performed when needed Nozzle Check To check the head nozzles. Perform a head cleaning. Mode print To check the print conditions.
  • Page 65 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 3 : Press the [-] key on the operation panel. Result: The operation panel displays " Menu 2: Test Print>“ Step 4 : Press the [>] key on the operation panel Result: •...
  • Page 66 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 5 : Press the [+] key or [-] key on the operation panel to select the item you want to print and press the [Enter] key. Submenus: · Nozzle Check · Mode print · Setup print · All Set List · Palette print Result: Printing starts for the selected submenu.

  • Page 67: Nozzle Check

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.5.3 Nozzle check Used to check whether there are any head clogging, missing nozzles or misfiring nozzles. Notes • If the nozzle check result indicates that the checked points are blurred or missing, clean the head. See Head cleaning.

  • Page 68: Setup Print

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.5.5 Setup print Checks the current settings of the printer. Notes • Paste the setup print on this page. • User media and print mode lists are printed only when "ALL Set List" is selected. •...

  • Page 69: Palette Print

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.5.6 Palette print Used to compare pen colours used on the computer to the printing colours. Notes • When “Banner 1” or “Banner 2” is set in the Print Mode menu, “PalettePrint” is not displayed on the Test Print menu.

  • Page 70: Adjust Print

    Used to align the print head. Notes • This printer has been adjusted for optimum print quality before shipment at the Mutoh factory. • Align the print head when the print quality decreases after the installation environment or the media has been changed.
  • Page 71 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 6 : Press the [>] key on the operation panel. The operation panel displays "Adj.1: Confirm". The display enters the Adjust Print menu. Step 7 : Press the [Enter] key on the operation panel. A confirmation pattern for quality adjustment is printed.
  • Page 72 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Check that the confirmation pattern printing result is as follows. o When the printing result is : You do not to need perform Alignment. o When the printing result is : You need to perform Alignment.
  • Page 73 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 11 : Check the "Bi-D Quality" pattern printing and select the number corresponding to the lines that are most closely aligned. "4" is selected in the following printing sample. Step 12 : Press the [+] key or [–] key to enter the number that you selected. Step 13 : Press the [Enter] key on the operation panel.

  • Page 74: Menu Setup On The Operation Panel

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.7 MENU SETUP ON THE OPERATION PANEL 4.7.1 Menu setup procedure To configure various setup menus, follow the 6 steps below. Step 1 : Verify that the printer is in Normal mode. Step 2 : Press the [Menu] key on the operation panel.

  • Page 75: Panel Setup Menu Overview

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 4 : To save the changed setting, press the [Enter] key on the operation panel. Result: The setting will be saved and the next setup item will be displayed. Notes •...

  • Page 76: Setup Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8 SETUP MENU The complete menu structure and its function: Setup item Description MediaType Set up the media type for printing. [Enter] key: Shift to the next hierarchy. Effect Set up the Effect menu. [Enter] key: Shift to the next hierarchy.

  • Page 77: Mediatype Menu

    End detection of roll media cannot be performed, etc. • The problems caused by the use of non-compatible will not be covered by the warranty and repair expenses will be paid by the customer. For details, contact your MUTOH local dealer. Setup item Setting Value Description...
  • Page 78 User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.1.2 Print Mode menu Set up the printing quality (print mode) according to the used to print data or print speed. Setup item Setting Value Description Mode Quality 1 Set up the print mode. •...
  • Page 79 User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.1.4 (1) Init.Adj.Print menu Perform the initial adjust print. Setup Item Setting Value Description Feed Length 100 mm to <250 mm> to 500 mm Change the length (feed length) of the media feed direction for the initial adjust print.
  • Page 80 User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.1.9 Pre Heater menu Set up the Pre Heater temperature. Set up to acclimatize and preheat the media before printing. Notes • The temperature to be set for the Pre Heater varies depending on the media which is used. For recommended temperature settings of Pre Heater, refer to the "Recommended media list".
  • Page 81 User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.1.11 Dryer menu Set up the After Heater temperature. Set this menu to dry the print. Notes • Temperature to be set for the after Heater varies depending on the media which is used for recommended temperature settings of the after Heater, refer to the "Recommended media list".

  • Page 82: Effect Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.2 Effect menu Set up the Effect menu. Use this menu to improve the print quality by means of intelligent interweaving print algorithms (i²) Setup Item Setting Value Description Effect None The Effect function is not used.

  • Page 83: Side Margin Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.4 Side Margin menu Set up the right and left margin (side margin) while printing. Setup Item Setting Value Description Count <3 mm> to 25 mm Set the side margin. • —...

  • Page 84: Origin Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer (2) MediaWidth menu Setup Item Setting Value Description MediaWidth **** mm Display the media width that is detected while initializing. — [Cancel] key: Shift to the previous hierarchy. ► Setup menu 4.8.7 Origin menu Set this menu when reprinting on the margin, when the printing data position is changed to the position of the already printed media.

  • Page 85: Cr Movement Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.8 Prev. Stick menu Set up to prevent jam prints from sticking when printing. Setup Item Setting Value Description Prev. Stick Sticking prevention is not performed <On> The sticking prevention is performed. Feed the media back and forth to prevent sticking.

  • Page 86: Overwrite Wait Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.11 Overwrite Wait menu Set up the waiting time while overwrite printing. Notes • Media may not be warmed enough by the heater causing less printing quality. In this case, set the Overwrite Wait time and warm up the media.

  • Page 87: Ink Status Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.14 Ink Status menu Display information (ink status) of ink cassette that installed into the ink cassette slot. Notes • When displaying the Ink Status menu, use the genuine ink cassette. When using ink cassette other than the genuine ones, the ink status will not be displayed correctly.

  • Page 88: Head Wash Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.16 Head Wash menu Perform head cleaning. Notes • Make sure to use a genuine cleaning fluid (model No.: RJ80U-22-CLN). Setup Item Setting Value Description Head Wash Start Perform head cleaning. •...

  • Page 89: Life Times Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.19 Life Times menu Displays the operational life time of each part. Setup Item Setting Value Description Life Times Head Display the operational life of each part. • Pump The operational life of a part is indicated by five asterisks (100 %). •...

  • Page 90: Gateway Menu

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.8.22 Gateway menu Set the Gateway. Notes • Be sure to set the gateway after consulting your network administrator. Setup Item Setting Value Description Gateway 000.000.000.000~ Change the gateway by way of the following keys. <192.168.001.254>~ •...

  • Page 91: Operating From The Operation Panel

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.9 OPERATING FROM THE OPERATION PANEL This section describes various functions which can be operated from the operation panel. Notes • For names and functions of each key, refer to operation panel 4.9.1 Feeding media To feed media, follow the 4 steps below.

  • Page 92: Stop Printing

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.9.2 Stop printing To stop printing: Press the [Cancel] key on the operation panel. See image below. Result: The printer will operate as follows: Printer Status Operation with the [Cancel] key pressed Printing Terminates printing and deletes the non printed data.

  • Page 93: Cutting Media

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.9.3 Cutting media This sub-section explains how to cut roll media. Caution • When printing is finished, the media guide is at high temperature. Wait until the media guide cools off. According to the following procedure, cut roll media.

  • Page 94: Changing And Confirming Settings On The Fly

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4.9.4 Changing and confirming settings on the fly While the printer is operating, you can change or confirm settings for the Panel setup menu. 4.9.4.1 Procedure for changing and confirming set settings while printing Follow the steps below to change or confirm settings for the Panel setup menu.

  • Page 95: Periodical Maintenance

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 5 PERIODICAL MAINTENANCE ....................96 ONE BY END USER 5.1.1 Cleaning the outer case ...................97 5.1.2 Cleaning inside the printer ................97 5.1.3 Head cleaning ....................99 5.1.4 Cleaning the wiper ..................101 5.1.5 Replacing waste fluid box ................103 5.1.6 Replacing the spitting box absorbent .............105 ..............107...

  • Page 96: Done By End User

    When the spitting box absorbent becomes deformed, when smears Replacing spitting box absorbent of ink appear on the media or two months after replacement ***: Please contact your local Mutoh reseller for ordering parts. AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 97: Cleaning The Outer Case

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 5.1.1 Cleaning the outer case Instruction: Wipe off the dust and possible dirt from the outer case by using a soft cloth. 5.1.2 Cleaning inside the printer To clean inside the printer, follow the 4 steps below. Step 1 : Open the front cover (1).
  • Page 98 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 3 : Wipe off paper powder and ink from the platen (1) using a dust-free and soft cloth slightly damped with water. Name Platen Media Guide Step 4 : Wipe off the dirt of the grid roller’s unpainted (silver colour) area with damp and a tightly squeezed soft cloth.

  • Page 99: Head Cleaning

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 5.1.3 Head cleaning When to perform? If the prints become blurred or are incomplete. How to perform? To perform a head cleaning, follow the steps below. Notes • Remove media while cleaning. Step 1 : Verify that the operation panel is in Normal mode.
  • Page 100 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 5 : Start the head cleaning. Notes • Pressing the [Cleaning] key again after the first head cleaning is done, performs a strong cleaning. • If you fail to remove blurs or incompleteness of printing in one head cleaning, you should perform the strong cleaning.

  • Page 101: Cleaning The Wiper

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 5.1.4 Cleaning the wiper This sub-section describes the cleaning steps of the wiper. (1) Cleaning time Once a week or when blurs or incompleteness in printing remain after head cleaning. (2) Cleaning steps Follow the steps below to clean the wiper.
  • Page 102 User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 4 : Use the poly-knit wiper, and remove the ink and dust on the wiper. Wiper front side: Wipe horizontally. Name Cleaning wiper Poly-knit wiper Head cap unit Wiper back side: Wipe vertically. Name Cleaning wiper Poly-knit wiper...

  • Page 103: Replacing Waste Fluid Box

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer Step 6 : Press the [Cancel] key on the operation panel. • The printer enters normal status. • Cleaning the wiper is complete. 5.1.5 Replacing waste fluid tank Describes the replacement time and replacement method for the waste fluid tank (1) Replacement time Replace the waste fluid tank if…...
  • Page 104 User’s Guide ValueJet 1204 Chapter 4: Handling the printer (3) Replacement steps To replace the waste fluid tank, follow the 5 steps below. Step 1 : Verify that the plotter has been switched ON. Step 2 : Pull out the waste fluid tank (1) as shown on the image below. Name Waste fluid box Result: No Waste fluid tank "...

  • Page 105: Replacing The Spitting Box Absorbent

    User’s Guide ValueJet 1204 Chapter 4: Handling the printer 5.1.6 Replacing the spitting box absorbent This section explains how to replace the spitting box absorbent. (1) Pre- transport procedure Replace the spitting box absorbent in the following situations. • When the spitting box absorbent becomes deformed. •...
  • Page 106 User’s Guide ValueJet 1204 Chapter 4: Handling the printer 4. Install the new spitting box absorbent to each spitting box. 5. Close the front cover. Name Front cover • Spitting box absorbent replacement is complete. AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 107: Done By Authorized Mutoh Technician

    These periodical services ensure the stable printing quality of the printer. 5.2.1 Periodical replacement of parts Perform periodical replacements according to the table below. These replacements should be executed by an authorized Mutoh technician. These replacements are necessary to ensure the best printing quality output. Part...
  • Page 108 User’s Guide ValueJet 1204 Chapter 4: Handling the printer This page is intentionally left blank. AP-75740 – Rev 1.1 – 23/01/2007...

  • Page 109: Troubleshooting

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting 6 TROUBLESHOOTING ............110 ALFUNCTION AND FAILURE OF THE PRODUCT 6.1.1 Problem at installation and introduction ............110 6.1.2 Cannot generate graphics................111 6.1.3 Media-related troubleshooting................112 6.1.4 Printing-related troubleshooting ..............114 ....................115 RROR MESSAGES 6.2.1 Status messages ...................115 6.2.2 Error message display and remedies.............116 6.2.3...

  • Page 110: Malfunction And Failure Of The Product

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting If the error is not included in any items of this section, then refer to Error messages and contact your local MUTOH dealer. Notes • When you have to receive product service within the warranty period, verify you have a warranty certificate.

  • Page 111: Cannot Generate Graphics

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting 6.1.2 Cannot generate graphics. (1) Do not actuate at all after power activation Possible cause Remedy Is the power cable connected to the plug? Connect the power cable. Is the AC power supply set for the specified voltage? Connect the cable to another outlet.

  • Page 112: Media-Related Troubleshooting

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting 6.1.3 Media-related troubleshooting (1) The media deviates or is torn during initialization. Notes • If the media is jammed or torn, remove it according to 6.3 The media is jammed Possible cause Remedy Are you using the compatible media? Use the compatible media.
  • Page 113 User’s Guide ValueJet 1204 Chapter 6: Troubleshooting (5) Media jams frequently occur. Notes • If non compatible media is used, correct media feeding cannot be assured. Possible cause Remedy Are you using compatible media? Use the compatible media. Is the media used in a place other than the specified Use the media in a dedicated environment.

  • Page 114: Printing-Related Troubleshooting

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting 6.1.4 Printing-related troubleshooting (1) Printing is partially stained or incomplete. Notes • Proper print quality may not be obtained with non-compatible media. Possible cause Remedy Does the media include moisture? Replace it with new media. Using the media with folds and wrinkles? Use compatible media.

  • Page 115: Error Messages

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting 6.2 ERROR MESSAGES 6.2.1 Status messages This section describes the display during the printer operation. When the product is operating correctly, the operation panel displays each operation status as below. Message Remedy Ready to Print Idling (Media is set).

  • Page 116: Error Message Display And Remedies

    Replace the waste fluid tank. (Stops operation) The operational life of the print head has Life Times [Head] almost expired. Contact MUTOH local dealer. (Continues operation) The operational life of the pump motor has Life Times [Pump] almost expired. Contact MUTOH local dealer.

  • Page 117: Data Error Display And Remedies

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting 6.2.3 Data error display and remedies This section describes the details of the display when an error message appears and its remedy. A data error appears if data communication between your PC and the printer has failed. If a data error occurs, the following error message appears on the operation panel of the printer and operation stops.

  • Page 118: Error Requiring A Restart

    For an error requiring a restart, operation will return to normal after removing the cause of the error and restarting the printer. If the same error continues to be displayed, contact your local MUTOH dealer. Be sure to tell us the code no. of the error message when you contact us.

  • Page 119: The Media Is Jammed

    User’s Guide ValueJet 1204 Chapter 6: Troubleshooting 6.3 THE MEDIA IS JAMMED When the set media is jammed, remove it according to the following procedures. Caution • Be careful that your fingers are not caught between the covers. Step 1 : Open the front cover (1).
  • Page 120 User’s Guide ValueJet 1204 Chapter 6: Troubleshooting Step 3 : Push the media hold lever (1) backward. Name Media hold lever Step 4 : Pull the media to your side, and cut the torn part with a cutter blade (1). Name Cutter blade Roll media...
  • Page 121 This page is intentionally left blank. AP-75740 – Rev 1.1 – 23/01/2007...

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