Buell 2002 P3 Service Manual page 300

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ASSEMBLY
Clutch Pack
See Figure 6-22. Install the clutch pack which consists of five
fiber plates and five steel plates, into the clutch hub. The
order of plate assembly, from inboard to outboard, is as fol-
lows:
St - F - St - F - St - F - St - F - St - F
(St = Steel plate, F = Fiber plate)
CAUTION
See Figure 6-21. Turn compressing tool handle only the
amount required to install spring seat and snap ring.
Excessive compression of diaphragm spring could dam-
age clutch pressure plate.
5. Place assembly of spring seat, new snap ring, dia-
phragm spring, pressure plate, adjusting screw compo-
nents and compressing tool onto clutch hub and against
clutch pack.
a. See Figure 6-27. Align square openings of pressure
plate and diaphragm spring so that the assembly
can be installed over prongs of clutch hub.
b. Position spring seat with its larger O.D. side toward
diaphragm spring.
c. See Figure 6-28.
spring forcing screw flats to prevent the forcing
screw from turning.
d. Turn compressing tool handle clockwise until dia-
phragm spring compresses just enough to install
spring seat and new snap ring into the groove in
clutch hub prongs.
e. With snap ring positioned against outboard side of
spring seat, and fully seated in groove of clutch hub,
carefully loosen and remove compression tool.
Primary Drive
1. See Figure 6-28. Assemble clutch hub and shell if nec-
essary.
a. Press new bearing in clutch shell. Secure bearing
with a new retaining ring.
b. Press inboard end of clutch hub into shell bearing.
Secure with new retaining ring on end of hub.
2. Assemble pressure plate hardware.
a. See Figure 6-23. Place bearing inside release plate.
Insert adjusting screw through bearing and release
plate. Secure with new retaining ring.
b. See Figure 6-27. Position diaphragm spring with its
concave side facing toward pressure plate onto
pressure plate assembly.
Place a wrench on the clutch
6253
5
1. Diaphragm Spring (pressure plate below)
2. Prongs on Clutch Hub
3. Retaining Ring
4. Adjusting Screw Assembly
5. Spring Seat
Figure 6-27. Spring Seat Installation
a0115x6x
5
1. Clutch Hub
2. Retaining Ring
3. Bearing
4. Clutch Shell
5. Retaining Ring
Figure 6-28. Clutch Hub and Shell Assembly
c. Insert adjusting screw assembly into pressure plate.
Secure with large retaining ring.
d. Position spring seat with its larger O.D. side toward
diaphragm spring.
3. Attach tools to compress clutch diaphragm spring. Do
not tighten compressing tool against diaphragm spring at
this time. See Step 2 of
MARY DRIVE/CLUTCH.
4. Install the clutch pack. Follow all instructions of
PACK under 6.6 PRIMARY
2002 Buell P3: Drive/Transmission
4
1
3
2
4
3
2
1
CLUTCH PACK under 6.6 PRI-
CLUTCH
DRIVE/CLUTCH.
6-19