Brake System Maintenance - Buell 2002 P3 Service Manual

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BRAKE SYSTEM MAINTENANCE

GENERAL
Check the master cylinder reservoirs for proper fluid levels
after the first 1000 miles (1600 km) and every 5000 miles
(8000 km) thereafter. Also inspect fluid levels at the end of
every riding season.
Check brake pads and rotors for wear at every service inter-
val. See 1.7 BRAKE PADS AND
Inspect front and rear brake fluid level and condition:
●
At 1,000 mile (1600 km) initial service and at every
5,000 mile (8,000 km) service thereafter.
Replace D.O.T. 4 BRAKE FLUID:
●
Every 2 years.
Inspect front and rear brake system fitting and lines for leaks:
●
At 1,000 mile (1600 km) initial service and at every
service thereafter.
It is recommended to inspect both front and rear brake lines
and replace as required:
●
Every 4 years.
It is recommended to inspect both front and rear caliper and
master cylinder seals and replace as required:
●
Every 2 years.
Check rear brake pedal operation:
●
Before every ride.
●
At the 1000 mile (1600 km) service interval.
●
At every 5000 mile (8000 km) service interval there-
after.
Lubricate the front brake hand lever:
●
Every 5,000 miles (8,000 km)
FLUID LEVEL
See Figure 1-5. With motorcycle in a level position, check that
brake fluid is between the upper and lower marks on front
and rear reservoirs. Add D.O.T. 4 BRAKE FLUID if neces-
sary. Be sure gasket and cap on reservoir fit securely.
BLEEDING BRAKES
11 1
WARNING
D.O.T. 4 brake fluid can cause irritation of eyes and skin,
and may be harmful if swallowed. If large amount of fluid
is swallowed, induce vomiting by administering two
tablespoons of salt in a glass of warm water. Call a doc-
tor. In case of contact with skin or eyes, flush with plenty
of water. Get medical attention for eyes. KEEP BRAKE
FLUID OUT OF THE REACH OF CHILDREN. Failure to
comply could result in death or serious injury.
.
1-12 2002 Buell P3: Maintenance
ROTORS.
WARNING
7703
Figure 1-5. Rear Brake Fluid Reservoir
7697
6422
Bleeder Valve
Figure 1-6. Front Brake Caliper Bleeder Valve
7723
Bleeder Valve
(metric)
Figure 1-7. Rear Brake Caliper Bleeder Valve (Metric)
1.6