Buell 2002 P3 Service Manual page 217

HOME
NOTE
Have machinist grind outer race to center or middle of
required OD range. This will prevent grinding outer race
undersize and gives a more easily achieved tolerance range.
b. Grind inner race. Measure OD at four places. Check
that specifications in Step 8 are met.
FAC-
TORY
STAMP
OUTER RACE ID
ED
NUM-
BER
over 1.5672 in.
39.807 mm
1.5670-1.5672 in.
39.802-39.807 mm
1.5668-1.5670 in.
39.797-39.802 mm
1.5666-1.5668 in.
39.792-39.797 mm
1.5664-1.5666 in.
39.787-39.792 mm
1.5662-1.5664 in.
39.781-39-787 mm
1.5660-1.5662 in.
39.776-39.781 mm
1.5658-1.5660 in.
39.771-39.776 mm
1.5656-1.5658 in.
39.766-39.771 mm
1.5654-1.5656 in.
39.761-39.766 mm
1.5652-1.5654 in.
39.756-39.761 mm
3 1.5650-1.5652 in.
39.751-39.756 mm
2 1.5648-1.5650 in.
39.746-39.751 mm
1 1.5646-1.5648 in.
39.741-39.746 mm
INNER
RACE OD (In)
FACTORY COLOR CODE
3-70 2002 Buell P3: Engine
Table 3-15. Pinion Shaft Bearing Selection
BEARING SIZE AS IDENTIFIED BY COLOR CODING
Service Wear Limit Exceeded – Replace Outer Race and Resize
Red
Red Blue
Red Blue White-
Gray
Blue White- Green
Gray
White- Green
Gray
1.2496- 1.2498- 1.2500
1.2498 1.2500 -
in. in. 1.2502
in.
31.740 31.745 31.750
31.745 31.750 -
mm mm 31.755
mm
Green White
c. For example purposes, suppose the largest inner
race OD measurement after grinding is 1.2499 in.
(31.747 mm) OD.
d. With a 1.5651 in. (39.754 mm) ID outer race and a
1.2499 in. (31.747 mm) OD inner race, a blue bear-
ing is required.
Red
Red Blue
Red Blue White-
Gray
Red Blue White- Green
Gray
Blue White- Green
Gray
White- Green
Gray
Green
1.2502 1.2504- 1.2506 1.2508
- 1.2506 - -
1.2504 in. 1.2508 1.2510
in. in. in.
31.755 31.760- 31.765 31.770
- 31.765 - -
31.760 mm 31.770 31.755
mm mm mm
Red
Red Blue
Red Blue White-
Gray
Red Blue White- Green
Gray
Blue White- Green
Gray
White- Green
Gray
Green
1.2510 1.2512 1.2514 1.2516
- - - -
1.2512 1.2514 1.2516 1.2518
in. in. in. in.
31.775 31.780 31.786 3.791-
- - - 31.796
31.791 mm
31.780 31.786
mm mm mm