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12 V 4000 G73
Operating instructions manual
Table Of Contents - MTU 12 V 4000 G73 Operating Instructions Manual
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Operating instructions manual
(155 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
1 Safety
1.1 Important provisions for all products
1.2 Personnel and organizational requirements
1.3 Transport
1.4 Crankshaft transport locking device
1.5 Safety regulations for startup and operation
1.6 Safety regulations for maintenance and
repair work
1.7 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
1.8 Standards for warning notices in the text
2 General Information
2.1 Engine side and cylinder designations
2.2 Engine layout
2.3 Sensors and actuators - Overview
3 Technical Data
3.1 12, 16V 4000 G73 engine data, optimized
exhaust emissions (EPA - Tier 2)
3.2 Firing order
3.3 Engine - Main dimensions
4 Operation
4.1 Preparations for recommissioning the
engine after extended out-of-service periods
(>3 months)
4.2 Putting the engine into operation after
scheduled out-of-service-period
4.3 Starting the engine in manual mode (test
run)
4.4 Starting the engine in emergency situations
(override mode)
4.5 Operational checks
4.6 Stopping the engine in manual mode (test
run)
4.7 Emergency stop
4.8 After stopping the engine - Engine remains
ready for operation
4.9 After stopping the engine - Putting the
engine out of operation
5 Maintenance
5.1 Maintenance task reference table [QL1]
6 Troubleshooting
5
6.1 Troubleshooting
6
6.2 Fault messages on the SAM display
7
(optional)
8
6.3 Fault messages of engine governor ADEC
11
(ECU 7) for Series 4000, application: oil &
gas
12
7 Task Description
7.1 Engine
15
7.1.1 Engine - Barring manually
17
7.1.2 Engine - Barring with starting system
7.1.3 Engine - Test run
7.2 Cylinder Liner
18
7.2.1 Cylinder liner - Endoscopic examination
19
7.2.2 Instructions and comments on endoscopic and
20
visual examination of cylinder liners
7.3 Crankcase Breather
7.3.1 Crankcase breather - Oil separator element
replacement, diaphragm check and
replacement
24
7.4 Valve Drive
27
7.4.1 Valve gear - Lubrication
28
7.4.2 Valve clearance - Check and adjustment
7.4.3 Cylinder head cover - Removal and
installation
7.5 Injection Pump / HP Pump
7.5.1 HP pump - Filling with engine oil
29
7.6 Injection Valve / Injector
7.6.1 Injector - Replacement
30
7.6.2 Injector - Removal and installation
7.7 Fuel System
31
7.7.1 Fuel system - Venting
32
7.8 Fuel Filter
33
7.8.1 Fuel filter - Replacement
7.8.2 Fuel prefilter cleaning
7.8.3 Fuel prefilter - Differential pressure gauge
34
check and adjustment
35
7.8.4 Fuel prefilter - Draining
7.8.5 Fuel prefilter - Flushing
36
7.8.6 Fuel prefilter - Filter element replacement
7.9 Charge-Air Cooling
37
7.9.1 Intercooler - Checking condensate drain for
coolant discharge and obstructions
7.10 Air Filter
38
7.10.1 Air filter - Replacement
7.10.2 Air filter - Removal and installation
MS150029/02E 2013-03 | Table of Contents | 3
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Quick Links:
Engine Side and Cylinder Designations
12, 16V 4000 G73 Engine Data,...
Fuel System
Maintenance Task Reference Table [Ql1]
Fault Messages on the Sam Display...
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