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12 V 4000 M53
Operating instructions manual
MTU 12 V 4000 M53 Operating Instructions Manual
Diesel engine mtu 12 v 4000 m53/ 16 v 4000 m53
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Operating Instructions
Table of Contents
1 Safety
Correct Use
General Information
Important Provisions for All Products
Spare Parts
Personnel and Organizational Requirements
Transport
Safety Regulations for Maintenance and Repair Work
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
Compressed Air
Standards for Safety Notices in the Text
Engine Layout
Product Description
Description of the Engine
Engine Layout
Sensors, Actuators and Injectors on 12V Engines - Overview
Sensors, Actuators and Injectors on 16V Engines - Overview
2 Product Summary
Engine Side and Cylinder Designations
Main Engine Dimensions
Engine - Main Dimensions
Firing Sequence
Firing Order
Technical Data
4000 M53 Engine Data
4000 M53 Engine Data
Controls
3 Operation
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
Starting the Engine
Operational Checks
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
Checks Prior to Start-Up
Fuel Treatment System - Putting into Operation
Fuel Treatment System - Switching on
Fuel Treatment System - Shutdown
Stopping the Engine
Emergency Engine Stop
After Stopping the Engine
Plant - Cleaning
4 Maintenance
Maintenance Task Reference Table [QL1]
5 Troubleshooting
Fuel Treatment System - Troubleshooting
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
ADEC Engine Governor - Fault Codes
Engine
Engine - Barring Manually
Engine - Barring with Starting System
6 Task Description
Cylinder Liner
Cylinder Liner - Endoscopic Examination
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
Valve Drive
Valve Gear - Lubrication
Valve Clearance - Check and Adjustment
Valve Clearance Adjustment
Cylinder Head Cover - Removal and Installation
Injection Pump / HP Pump
HP Pump - Filling with Engine Oil
HP Pump - Relief Bore Check
Injection Valve / Injector
Injector - Replacement
Injector - Removal and Installation
Installing Injector
Fuel Filter
Supplementary Fuel Filter - Overview
Additional Fuel Filter - Replacement
Fuel Filter - Replacement
Fuel Prefilter - Differential Pressure Check and Adjustment of Gauge
Fuel Prefilter - Draining
Fuel Prefilter - Flushing
Fuel Prefilter – Filling with Fuel
Fuel Prefilter with Water Separator - Filter Element Replacement
Fuel Prefilter with Water Separator - O-Ring Replacement in Rotary Slide Valve
Exhaust Turbocharger
Compressor Wheel - Cleaning
Charge-Air Cooling
Air Filter
Air Filter – Removal and Installation
Air Intake
Starting Equipment
Engine Oil – Level Check
Engine Oil – Change
Engine Oil – Sample Extraction and Analysis
Checking Oil Indicator Filter
Engine Oil Filter – Replacement
Engine Running
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
Circuit
Engine Coolant Level – Check
Engine Coolant – Change
Engine Coolant – Draining
Engine Coolant – Filling
HT Coolant Pump – Relief Bore Check
Engine Coolant – Sample Extraction and Analysis
Engine Coolant Filter – Replacement
Preheating Unit
Raw Water Pump with Connections
Battery-Charging Generator Drive – Coupling Condition Check
Auxiliary Pto
Engine Mounting / Support
Fuel Supply System
Differential Pressure Gauge – Check
Water Level Probe (3-In-1 Rod Electrode Check
Engine Wiring – Check
Limit Switch for Start Interlock ‒ Check
Engine Control Unit ECU 7 – Checking Plug Connections
Engine Monitoring Unit EMU – Plug Connection Check
Interface Module EIM Plug Connections Check
Installation
EMU 7 – Removal and Installation
Diagnostic Features of Eim
Installation
CDC Parameters – Reset
7 Appendix A
Abbreviations
MTU Contact Persons/Service Partners
8 Appendix B
Special Tools
Index
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Quick Links
1
4000 M53 Engine Data
2
Maintenance Task Reference Table [Ql1]
Download this manual
Operating Instructions
Diesel engine
12 V 4000 M53
16 V 4000 M53
MS150035/01E
Table of
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Table of Contents
Troubleshooting
Troubleshooting
98
Fuel treatment system - Troubleshooting
101
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This manual is also suitable for:
16 v 4000 m53
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