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IDEAL VOGUE SYSTEM S15 Installation And Servicing

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INSTALLATION
AND SERVICING
VOGUE SYSTEM
S15 S18 S26 S32
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our
website www.idealboilers.com where you can download the relevant information in PDF format.
June 2015
UIN 208549 A09

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Summary of Contents for IDEAL VOGUE SYSTEM S15

  • Page 1 Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the very latest copy of literature for specification and maintenance practices visit our website www.idealboilers.com where you can download the relevant information in PDF format.
  • Page 2 e RP d At A Model Sy Mbol Unit S Condensing Boiler Low Temperature Boiler B1 Boiler Cogeneration Space Heater Equipped with a Supplementary Heater Combination Heater n ominal Heat o utput for Space Heating Full Load Part Load 10.4 Auxiliary e lectricity Consumption Full Load 0.025...
  • Page 3 PRod UCt fi CHe Vo GUe Sy Ste M boile R Ideal Boilers eR P dAt A Sy Mbol Unit S Model Condensing boiler Seasonal Space heating efficiency class Rated heat output ƞ Seasonal space heating energy efficiency Annual energy consumption 45.5...
  • Page 4 vogue system boiler - Installation and Servicing...
  • Page 5 Page 3 - Product Fiche New page inserted Page 60 - Frame 75, Fault Finding Chart Main Menu Update to “Low Mains Voltage” Ideal Boilers reserve the right to vary specification without notice vogue system boiler - Installation and Servicing...
  • Page 6 GeneRAl t able 1 - General d ata Vogue Gas supply 2H - G20 - 20mbar Gas Supply Connection 22mm copper compression Injector Size (mm) 3.40 3.35 4.30 4.80 Flow Connection Central Heating 22mm copper compression Return Connection Central Heating 22mm copper compression Flue Terminal Diameter mm (in)
  • Page 7 GeneRAl Content Vogue Air Supply ..............11 System b oiler - n atural Gas only Benchmark Commissioning Checklist ..... 72 b oiler size G.C. Appliance n o. Pi n o. b oiler Clearances ............12 (Benchmark No.) Boiler Exploded Diagram ........... 15 Condensate Drain ........11, 23, 24, 53 41-750-56 86 CN 45...
  • Page 8 GeneRAl int Rod UCtion SAfe H Andlin G The Vogue range of boilers are wall mounted, full sequence, This boiler may require 2 or more operatives to move it to its automatic spark ignition, low water content, fanned flue, high installation site, remove it from its packaging base and during efficiency, condensing, system gas boilers.
  • Page 9 Ideal Boilers in writing. If in doubt please enquire. Any direct connection of a control device not approved by Ideal b oilers could invalidate the certification and the normal appliance warranty. It could also infringe the Gas Safety Regulations and the above regulations.

  • Page 10: Gas Supply

    GeneRAl GAS SUPPly l o CAtion of boile The local gas supplier should be consulted, at the installation The boiler must be installed on a flat and vertical internal wall, planning stage, in order to establish the availability of an adequate capable of adequately supporting the weight of the boiler and any supply of gas.

  • Page 11: Air Supply

    GeneRAl 5. The flue assembly shall be so placed or shielded as to t e RMin Al prevent ignition or damage to any part of any building. The terminal assembly can be adapted to accommodate various 6. The air inlet/products outlet duct and the terminal of the wall thicknesses.
  • Page 12 GeneRAl all dimensions in mm boile R di Men Sion S, Se RViCe S & Cle ARAn Ce S The boiler connections are made on the boiler connection tails. Refer to Frame 28. space into which the boiler is going to be installed is less than the length of flue required the flue must be fitted from The following minimum clearances must be maintained for operation and servicing.
  • Page 13 GeneRAl Sy Ste M Req UiRe Ment S - Central Heating n otes a. The method of filling, refilling, topping up or flushing sealed primary hot water circuits from the mains via a temporary hose connection Pressure relief valve setting bar is only allowed if acceptable to the local water authority.
  • Page 14 Benchmark Guidance Notes on Water Treatment in Central Heating Systems. Scalemaster Water Treatment Products Emerald Way, Stone, Staffordshire ST15 0SR If water treatment is used Ideal Boilers recommend only the Tel: +44 (0) 1785 811636 use of SCALEMASTER GOLD 100, FERNOx, MBI, A DEY MC1...
  • Page 15 inStAllAtion boile R ASSe Mbly - exploded View n ote that item numbers are linked to the spares list 219 Flue Manifold Seal 104 CH Return Valve 125 Water Pressure Transducer 321 Control Box Hinges 220 Fan Adaptor Seal 105 CH Flow Valve 127 Pressure Gauge 401 Heat Engine 302 Primay PCB...
  • Page 16 inStAllAtion Un PACKin G The boiler is supplied fully assembled in Pack A. A telescopic or non-telescopic flue assembly for rear or side flue outlet, in Pack B is supplied as a separate order. Unpack and check the contents. Pack A Contents Boiler Hardware Pack Box Wall Mounting Plate...
  • Page 17 inStAllAtion UNPACKING CONT’D Pack B Contents Telescopic Telescopic Flue Terminal Flue Turret Rubber Terminal Wall Seal Screw Sealing Tape Wall Seal (White) Pack B Contents Non-Telescopic Flue Terminal Flue Turret Rubber Terminal Wall Seal Cutting Aid Wall Seal (White) f Ront PAnel Re Mo VAl 1.
  • Page 18 inStAllAtion WAll Mo Untin G te MPl Ate Extended centre line 131(or 176) The wall mounting template is located on the internal protective packaging. The template shows the position of the fixing and rear V - See Diagram Below flue centre holes for a standard installation Care MUST be taken to ensure the correct holes are drilled.
  • Page 19 inStAllAtion 13 dete RMinin G t He fl Ue len Gt H And fl Ue PACKS Req UiRed IMPORTANT. The boiler must be installed in a vertical position in accordance to the installation instructions. f l Ue Kit S Telescopic Flue‘B’ Pack - contains: Flue turret, telescopic flue incorporating a terminal, rubber wall seal and instructions Horizontal Flue Terminal (600mm long) ‘B’...
  • Page 20 inStAllAtion 14 DETERMINING THE FLUE LENGTH AND FLUE PACKS REqUIRED, CONT’D Edge of turret Edge of turret Edge of turret fi GURe 1 to outside face of wall plus to outside face of wall plus to outside face of wall plus 44mm = ue length 44mm = ue length 44mm = ue length...
  • Page 21 inStAllAtion 15 CUttin G & Settin G t He f l Ue l en Gt H t ele SCo PiC f l Ue S t ele SCo PiC f l Ue b PACK SHOULD ONLY BE ADJUSTED FOR USE WITHIN ITS SPECIFIED RANGE AND MUST NOT BE CUT HORIzONTAL FLUE TERMINAL (1000MM LONG) B PACK (TELESCOPIC) MUST ONLY BE CUT IF REQUIRED FLUE LENGTHS ARE BETWEEN 602 &...
  • Page 22 inStAllAtion 16 in St Allin G t He f l Ue f ittin G f l Ue tHR o UGH t He WAll 1. Measure wall thickness and add 14mm. 2. Measure from the outer terminal lip towards outer flue, place a small location mark at the dimension acquired at point 1.
  • Page 23 inStAllAtion 17 Conden SAte d RAin Condensate Pump Where gravity discharge to an internal termination is not physically possible or where very long internal pipe runs would be required to reach a suitable discharge point, a condensate pump of a specification recommended by the boiler or pump manufacturer should be used terminating into a suitable internal foul water discharge point such as an internal soil and vent stack or internal...

  • Page 24: Installation And Servicing

    inStAllAtion 18 CONDENSATE DRAIN - CONT’D..Figure 3 - Connection of a Condensate Pump Typical Figure 4 - Connection of condensate Drainage Pipe to Method (see manufacturers detailed instructions) External Soil & Vent Stack Boiler Water/weather with 75mm Visible air break proof insulation Boiler sealed...
  • Page 25 inStAllAtion f l Ue Kit (Flat or Pitched) 19 f ittin G t He oP tion Al Roof n ote. A flat or pitched roof flashing plate (not supplied) is required before proceeding with the installation of this kit. This kit is suitable for both flat and pitched roof terminations, using a concentric flue to run vertically from the top of the boiler and terminating above roof level.
  • Page 26 inStAllAtion 21 f l Ue t e RMin Al Po Sition The terminal should be positioned so that products of combustion can safely disperse at all times. Pluming may occur at the termination so, where possible, terminal positions where this could cause a nuisance should be avoided.
  • Page 27 inStAllAtion 22 ASSe Mblin G t He Roof f l Ue Kit Determine the correct height that the flue should terminate above the roof. If after calculating or measuring the overall flue height from the top of the boiler, it is necessary to cut both pipes of assembly A, then ensure they are cut equally leaving the inner flue tube longer than the outer air tube as supplied.
  • Page 28 inStAllAtion 23 Conne Ction S & f illin G note S. Ensure all boss blanking plugs are removed before connecting hardware. Each valve must be fitted to the correct boss as shown in the picture. Ensure each union is fitted with fibre seals provided. Do not subject any of the isolating valves to heat as the seals may be damaged.
  • Page 29 25 MAin S WiRin G The Ideal Vogue System Boiler mains input must be 6. Route the cable back through the cable clamp and grommet and connected to a permanent live supply and NOT re-tighten to provide cord anchorage.
  • Page 30 27 inte Rn Al Wi Rin G The Ideal Vogue System boiler comes pre-fitted with a link wire between the Room Thermostat/Timer connections on the terminal strip. This creates a permanent call for heat and must be removed when adding a Room Thermostat/Timer.
  • Page 31 inStAllAtion 28 Sy Ste M Cont Rol Wi Rin G S Pl An , inte Rn Al ti Me R Note that a hydraulic S Plan bypass is required to Valve allow pump overrun S Plan Valve Fused S Plan Spur Valve S Plan...
  • Page 32 inStAllAtion 29 Sy Ste M Cont Rol Wi Rin G C. S Pl An , e xte Rn Al ti Me R S Plan Valve S Plan Valve Fused S Plan Spur Valve S Plan Valve Note: only 1 switched live need be taken back to the boiler (Switch Live CH) if...
  • Page 33 inStAllAtion 30 Sy Ste M Cont Rol WiRin G (E) FROST THERMOSTAT Frost e. f Ro St t He RMo St At Stat If parts of the system are vulnerable to freezing or the system controls are likely to be left off during cold weather then a frost stat should be fitted in conjunction with a pipe thermostat.
  • Page 34 inStAllAtion 31 WiRin G di AGRAM vogue system boiler - Installation and Servicing...
  • Page 35 inStAllAtion 32 Co MMiSSionin G And t e Stin G A. e lectrical installation b . Gas installation 1. Checks to ensure electrical safety should be carried out by a 1. The whole of the gas installation, including the meter, competent person.
  • Page 36 inStAllAtion 33 initi Al li GHtin G Legend A. Boiler Status B. Exit Button Press Enter MENU C. Down Button D. Up Button ON 60ºC E. Enter Button F. Reset Button G. CH Temperature Control H. On / Off Switch J.
  • Page 37 inStAllAtion 34 CHe CK CH & HW Cylinde R oP e RAtion o Pe RAtion Wit Ho Ut o Ut Side Sen So R o Pe RAtion Wit H o Ut Side Sen So R When the burner is established the following screen will With all the system controls calling for heat, when the be displayed.
  • Page 38 inStAllAtion in St All Ation 35 d iSPl Ay fU n Ction S in n o RMAl oP e RAtion oU t Side Sen So R not Conne Cted oU t Side Sen So R Conne Cted Press Enter Press Enter Boiler Switched Off: MENU MENU...
  • Page 39 inStAllAtion in St All Ation 36 CHAn Gin G Settin GS To change the Boiler To switch Cylinder & t emperature Set Point: CH o ff: move the On/Off °C OFF ON rotate the Boiler switch into the Off position, Temperature Control the screen on the right Knob, the screen on the...
  • Page 40 inStAllAtion in St All Ation 38 Men U oP e RAtio n oU t Side Sen So R Slo Pe fAU lt Hi Sto Ry This feature is only accessible if an Outside Sensor has To view the Fault History of the boiler press ENTER and the been fitted to the boiler.
  • Page 41 inStAllAtion 39 Men U oP e RAtio n St Ate of oU t PUt S Se RViCe Mode M Axi MUM RAte To view the current status of the Pump, Fan, Spark Generator This feature will run the burner at maximum rate. Note that and Gas Valve press ENTER and the following screen will be a CH demand has to already be present for the feature to be active.
  • Page 42 This feature is only required if the boiler is connected to an then a message will be displayed indicating this. To reset this Ideal Cascade Manager (available 2014). Each boiler in the cascade should be configured to a different bus address. To timing proceed as follows.
  • Page 43 St Conden SAte Anti- fR eeze The boiler is factory set for pump operation to give maximum If Ideal’s optional condensate anti-freeze kit has been fitted reliability. If the CH system has been fully balanced then to the boiler then to test operation press ENTER and the pump modulation can be increased to reduce electrical energy following screen will be displayed.
  • Page 44 inStAllAtion in St All Ation 42 Gene RAl CHe CKS WAte R CiRCUl Ation Sy Ste M 6. Balance the system. Refer to Frame 3. 1. With the system COLD, check that the initial pressure 7. Check the condensate drain for leaks and check that it is is correct to the system design requirements.
  • Page 45 (and gas rate) have been verified, then contact Ideal. 10. Complete the service section in the Benchmark Commissioning Checklist. vogue system boiler -...
  • Page 46 SeRViCinG Se RViCin G 45 BOILER FRONT PANEL REMOVAL / REPLACEMENT Re Mo VAl 1. Loosen the 2 screws retaining the front panel at the bottom. 2. Release catches at rear of door by pulling downwards. 3. Pull the underside front panel forward then lift upwards to remove.
  • Page 47 SeRViCinG Se RViCin G 47 fA n And Vent URi ASSe Mbly Re Mo VAl And Cle Anin G 1. Refer to Frame 449 & 45. 2. Remove the ignition, detection and earth leads. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe.
  • Page 48 SeRViCinG 49 bUR ne R Re Mo VAl And Cle Anin G 1. Remove Fan and Venturi Assembly, Refer to Frame 51. 2. Remove the ignition, detection and earth leads. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe.
  • Page 49 SeRViCinG 51 Cle Anin G t He He At e x CHAn Ge R 1. 1. Remove Fan and Venturi Assembly, Refer to Frame 47. 2. Once the front of the heat exchanger is open, the heat exchanger may be cleaned with a hand brush and vacuum cleaner to remove any debris.
  • Page 50 SeRViCinG 53 Re Pl ACe Ment of Co MPonent S When replacing ANY component including gas tightness, gas rate and combustion test. 1. Isolate the electrical supply imPor Tan T. when work is complete, the front panel must be correctly refitted - ensuring that a 2.
  • Page 51 SeRViCinG 55 bUR ne R inje Cto R Re Pl ACe Ment 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 4. Carefully ease the injector out of the gas valve. 5.
  • Page 52 SeRViCinG Se RViCin G 58 iGnition e le Ct Rode Re Pl ACe Ment 1. Refer to Frames 45 & 46. 4.5±0.5 2. Refer to Frame 53. 3. Disconnect the ignition lead and the earth connection 4. Release the 2 securing screws and carefully withdraw the probe.
  • Page 53 SeRViCinG Se RViCin G 60 SPARK Gene RAt o R Re Pl ACe Ment 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Remove the 2 securing screws at the top of the casing, ensuring the expansion vessel is safely supported, and withdraw the spark generator assy.
  • Page 54 SeRViCinG 63 MAin PC b Re Pl ACe Ment 1. Refer to Frames 45 & 46. 2. Refer to Frame 538. 3. Remove the electrical cover at the clips. 4. Carefully disconnect all electrical connectors 5. Remove pcb from mounting posts. 6.
  • Page 55 SeRViCinG 65 dRA inin G tH e b oile R Cent RAl He Atin G CiRCUit 1. Close all the CH water isolating valves on the boiler inlet. 2. To drain the primary heat exchanger circuit: Open the drain point by unscrewing using a flat blade screw driver and attach a length of drain hose.
  • Page 56 SeRViCinG 67 PRe SSURe Relief V Al Ve Rene WAl 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Close the isolating service valves and drain the (CH) boiler. Refer to Frame 65. 4. Remove the burner & Fan assembly. Refer to Frame 52.
  • Page 57 SeRViCinG 69 PUMP He Ad Re Pl ACe Ment 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Close the isolating service valves and drain the (CH) boiler. Refer to Frame 4. Disconnect both electrical leads to the pump 5.
  • Page 58 SeRViCinG 72 He At e x CHAn Ge R Re Pl ACe Ment 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Close the isolating service valves and drain the (CH) boiler. Refer to Frame 65. 4.
  • Page 59 SeRViCinG 74 b oile R Se Alin G PAnel Re Pl ACe Ment 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Remove the old seal from the casing. 4. Fit the new seal ensuring correct location over the fixing pins and the material is fully located within the casing.

  • Page 60: Fault Finding C Hart Main Menu

    fAUlt f indinG 75 f AUl t findin G CHARt MA in Men U Less than 185V to boiler then check voltage at boiler mains in. Overheat Lockout Low Mains Voltage Check if local generator Fill System to 1 Bar is <185V, if so contact Go to Frame 76 Bleed Radiators, Refill System...
  • Page 61 fAUlt f indinG 76 oV e RHe At l o CKo Ut Has PCB just been replaced? Reset Boiler Are the Boiler and CH/Cylinder system filled with water Fill and vent the system and open all and are all Isolation Valves and Radiator Valves open? Isolation Valves, then Reset the Boiler Is the Flow/Return Differential across the boiler in Check the Flow and Return Thermistors...
  • Page 62 fAUlt f indinG 78 f l AMe l o SS If the boiler is Reset, does the boiler Ignite for a Check the Detection Electrode and associated Harness for short time and then Extinguish continuity, visual condition and position (refer to Frame 64). Check if the Condensate Pipe is blocked.
  • Page 63 fAUlt f indinG 80 f l AMe o n b efo Re G AS VAl Ve o n Check integrity of wiring from primary PCB to Flame Reset the boiler, does boiler work OK? Sense electrode, replace if deteriorated. Check condition of Flame Sense Electrode and replace if deteriorated Disconnect the electrical connection to the Flame Replace Flame Detection Electrode...
  • Page 64 fAUlt f indinG 83 Ret URn tH e RMiSto R fAU lt Disconnect the electrical connection to the Fit a new thermistor Return Thermistor and check the resistance using a suitable multimeter connected across the thermistor’s terminal pins. At 25°C expect 9,700 - 10,300 Ω At 60°C expect 2,400 - 2,600 Ω...
  • Page 65 Does the zone valve move to the appropriate Check Zone Valve and Zone Valve wiring position? Consult Electronic Programmable Room Is an Ideal Electronic Programmable Room Stat Stat Fault Finding Instructions connected? There is no voltage from the Timer/Room Is there 230Vac at (A)? Stat.
  • Page 66 Does the Zone Valve move to the appropriate position? There is no voltage from the Timer/Cylinder Stat. This is not a boiler fault. ensure voltage is supplied to the boiler by correcting external wiring. Is an Ideal Electronic Programmable Room Stat connected? OPTIONAL OPTIONAL...
  • Page 67 When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. Failure to do so could affect safety or performance of this appliance.
  • Page 68 SHoRt li St of PARt vogue system boiler - Installation and Servicing...
  • Page 69 benchmark Commissioning and Servicing Section It is a requirement that the boiler is installed and commissioned to the manufacturers instructions and the data fields on the commissioning checklist completed in full. To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation.

  • Page 70: Gas Boiler System Commissioning Checklist

    GAS boileR SySteM CoMMiSSioninG CHeCKliSt this Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating compliance with the appropriate building Regulations and then handed to the customer to keep for future reference. ContRolS Programmable room thermostat Optimum start control...

  • Page 71: Service Record

    SeRViCe ReCoRd it is recommended that your heating system is serviced regularly and that the appropriate Service interval Record is completed. Service Provider SeRViCe 01 SeRViCe 02 ² % ² % ² % ² % (Where Possible) (Where Possible) Signature Signature SeRViCe 03 SeRViCe 04...
  • Page 72 floWCHARt foR Co leVel And CoMbUStion RAtio CHeCK on CoMMiSSioninG A CondenSinG boileR important Preliminary information on Checks The air gas ratio valve is factory-set and must not be adjusted DURING COMMISSIONING. If the boiler requires conversion to operate with a different gas family (e.g. conversion from natural gas to LPG) sepa- rate guidance is provided with the conversion kit supplied and this must be followed.
  • Page 73 0.2%? sampling point. Allow readings to stabilise before recording. turn off appliance and call ideal technical Helpline for advice The appliance must not be commissioned until problems are identified CO level less and resolved. If commissioning cannot be fully completed, the appliance than 350ppm AND CO/CO must be disconnected from the gas supply in accordance with GSIUR.
  • Page 74 noteS vogue system boiler - Installation and Servicing...
  • Page 75 noteS vogue system boiler - Installation and Servicing...
  • Page 76 & servicing of central heating systems FM 59915 Ideal Boilers Ltd, P.O. Box 103, National Ave, Kingston upon Hull, HU5 4JN. Telephone: 01482 492 251 Fax: 01482 448 858. Registration No. London 322 137. Ideal Boilers Ltd. pursues a policy of continuing improvement in the design and performance of its products.

This manual is also suitable for:

Vogue system s18Vogue system s26Vogue system s32