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IDEAL VOGUE s15 Installation And Servicing

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See also: Installation and Servicing , User Manual
s i m p l y a d v a n c e d
When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance
specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the
very latest copy of literature for specification and maintenance practices visit our website www.idealboilers.com where you can
download the relevant information on PDF format.
For details of document amendments, refer to page 3
i n s t a l l a t i o n
a n d s e r v i c i n g
SYSTEM boilEr
s15, s18, s26, s32
September 2013
UIN 208549 A04

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  • Page 1 When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the very latest copy of literature for specification and maintenance practices visit our website www.idealboilers.com where you can...
  • Page 2 vogue system boiler - Installation and Servicing...
  • Page 3 Page 33 - Frame 32, Commissioning and Testing Electrical Installation - item no. 3 added Page 40 - Frame 40, Menu Operation Addition of Pump Modulation section Ideal Stelrad Group reserve the right to vary specification without notice vogue system boiler - Installation and Servicing...

  • Page 4: Sedbuk No

    general Table 1 - general Data Vogue Gas supply 2H - G20 - 20mbar Gas Supply Connection 22mm copper compression Injector Size (mm) 3.40 3.35 4.30 4.80 Flow Connection Central Heating 22mm copper compression Return Connection Central Heating 22mm copper compression Flue Terminal Diameter mm (in) 100 (4)

  • Page 5: Table Of Contents

    general CONTENTs Vogue Air supply ..............9 system Boiler - Natural gas only Benchmark Commissioning Checklist ..... 70 Boiler size g.C. Appliance No. PI No. Boiler Clearances ............10 (Benchmark No.) Boiler Exploded Diagram ........... 13 41-750-56 86 CN 45 Condensate Drain ........

  • Page 6: Safe Handling

    general INTRODUCTION sAFE hANDLINg The Vogue range of boilers are wall mounted, full sequence, This boiler may require 2 or more operatives to move it to its automatic spark ignition, low water content, fanned flue, high installation site, remove it from its packaging base and during efficiency, condensing, system gas boilers.

  • Page 7: Gas Safety Regulations

    Installation and Servicing Instructions or as otherwise recommended by Ideal stelrad group in writing. If in doubt please enquire. Any direct connection of a control device not approved by Ideal stelrad group could invalidate the certification and the normal appliance warranty.

  • Page 8: Gas Supply

    general gAs sUPPLy LOCATION OF BOILER The local gas supplier should be consulted, at the installation The boiler must be installed on a flat and vertical internal wall, planning stage, in order to establish the availability of an adequate capable of adequately supporting the weight of the boiler and any supply of gas.

  • Page 9: Trv's

    general 5. The flue assembly shall be so placed or shielded as to TERMINAL prevent ignition or damage to any part of any building. The terminal assembly can be adapted to accommodate various 6. The air inlet/products outlet duct and the terminal of the wall thicknesses.

  • Page 10: Boiler Clearances

    general all dimensions in mm BOILER DIMENsIONs, sERVICEs & CLEARANCEs The boiler connections are made on the boiler connection tails. Refer to Frame 28. space into which the boiler is going to be installed is less than the length of flue required the flue must be fitted from The following minimum clearances must be maintained for operation and servicing.
  • Page 11 general sysTEM REqUIREMENTs - Central heating Notes a. The method of filling, refilling, topping up or flushing sealed primary hot water circuits from the mains via a temporary hose connection is only allowed if acceptable to the local water authority. Pressure relief valve setting bar b.

  • Page 12: Flushing To Bs.7593

    Benchmark Guidance Notes on Water Treatment in Central Heating Systems. Scalemaster Water Treatment Products Emerald Way, Stone, Staffordshire ST15 0SR If water treatment is used Ideal stelrad group recommend Tel: +44 (0) 1785 811636 only the use of SCALEMASTER GOLD 100, FERNOx, MBI,...

  • Page 13: Boiler Exploded Diagram

    INSTALLATION BOILER AssEMBLy - Exploded View Note that item numbers are linked to the spares list 219 Flue Manifold Seal 104 CH Return Valve 125 Water Pressure Transducer 321 Control Box Hinges 220 Fan Adaptor Seal 105 CH Flow Valve 127 Pressure Gauge 401 Heat Engine 302 Primay PCB...
  • Page 14 INSTALLATION UNPACKINg The boiler is supplied fully assembled in Pack A. A telescopic or non-telescopic flue assembly for rear or side flue outlet, in Pack B is supplied as a separate order. Unpack and check the contents. Pack A Contents Boiler Hardware Pack Box Wall Mounting Plate...
  • Page 15 INSTALLATION UNPACKINg CONT’D Pack B Contents Telescopic Telescopic Flue Terminal Flue Turret Rubber Terminal Wall Seal Screw Sealing Tape Wall Seal (White) Pack B Contents Non-Telescopic Flue Terminal Flue Turret Rubber Terminal Wall Seal Cutting Aid Wall Seal (White) FRONT PANEL REMOVAL 1.

  • Page 16: Flue Installation

    INSTALLATION WALL MOUNTINg TEMPLATE Extended centre line 131(or 176) The wall mounting template is located on the internal protective packaging. The template shows the position of the fixing and rear V - See Diagram Below flue centre holes for a standard installation Care MUST be taken to ensure the correct holes are drilled.

  • Page 17: For

    INSTALLATION 13 DETERMININg ThE FLUE LENgTh AND FLUE PACKs REqUIRED IMPORTANT. The boiler must be installed in a vertical position in accordance to the installation instructions. FLUE KITs Telescopic Flue‘B’ Pack - contains: Flue turret, telescopic flue incorporating a terminal, rubber wall seal and instructions horizontal Flue Terminal (600mm long) ‘B’...

  • Page 18: Installation And Servicing

    INSTALLATION 14 DETERMININg ThE FLUE LENgTh AND FLUE PACKs REqUIRED, CONT’D Edge of turret Edge of turret Edge of turret FIgURE 1 to outside face of wall plus to outside face of wall plus to outside face of wall plus 44mm = ue length 44mm = ue length 44mm = ue length...
  • Page 19 INSTALLATION 15 CUTTINg & sETTINg ThE FLUE LENgTh TELEsCOPIC FLUEs TELEsCOPIC FLUE B PACK SHOULD ONLY BE ADjUSTED FOR USE WITHIN ITS SPECIFIED RANGE AND MUST NOT BE CUT hORIzONTAL FLUE TERMINAL (1000MM LONg) B PACK (TELEsCOPIC) MUST ONLY BE CUT IF REQUIRED FLUE LENGTHS ARE BETWEEN 602 &...

  • Page 20: Installing The Flue

    INSTALLATION 16 INsTALLINg ThE FLUE FITTINg FLUE ThROUgh ThE WALL 1. Measure wall thickness and add 14mm. 2. Measure from the outer terminal lip towards outer flue, place a small location mark at the dimension acquired at point 1. 3. Add a further 14mm to the dimension, obtain at item 1 and place an additional small location mark.

  • Page 21: For Condensing Boilers Only Condensate Drain

    INSTALLATION 17 CONDENsATE DRAIN Condensate Pump Where gravity discharge to an internal termination is not physically possible or where very long internal pipe runs would be required to reach a suitable discharge point, a condensate pump of a specification recommended by the boiler or pump manufacturer should be used terminating into a suitable internal foul water discharge point such as an internal soil and vent stack or internal kitchen or bathroom waste pipe etc.
  • Page 22 INSTALLATION 18 CONDENsATE DRAIN - CONT’D..Figure 3 - Connection of a Condensate Pump Typical Figure 4 - Connection of condensate Drainage Pipe to Method (see manufacturers detailed instructions) External Soil & Vent Stack Boiler Water/weather Visible air break with 75mm proof insulation Boiler sealed...
  • Page 23 INSTALLATION 19 FITTINg ThE OPTIONAL ROOF FLUE KIT (Flat or Pitched) Note. A flat or pitched roof flashing plate (not supplied) is required before proceeding with the installation of this kit. This kit is suitable for both flat and pitched roof terminations, using a concentric flue to run vertically from the top of the boiler and terminating above roof level.

  • Page 24: Flue Terminal Position

    INSTALLATION 21 FLUE TERMINAL POsITION The terminal should be positioned so that products of combustion can safely disperse at all times. Pluming may occur at the termination so, where possible, terminal positions where this could cause a nuisance should be avoided. Minimum dimensions are shown below 300mm 625mm...
  • Page 25 INSTALLATION 22 AssEMBLINg ThE ROOF FLUE KIT Determine the correct height that the flue should terminate above the roof. If after calculating or measuring the overall flue height from the top of the boiler, it is necessary to cut both pipes of assembly A, then ensure they are cut equally leaving the inner flue tube longer than the outer air tube as supplied.

  • Page 26: Water & Gas Connections

    INSTALLATION 23 CONNECTIONs & FILLINg NOTEs. Ensure all boss blanking plugs are removed before connecting hardware. Each valve must be fitted to the correct boss as shown in the picture. Ensure each union is fitted with fibre seals provided. Do not subject any of the isolating valves to heat as the seals may be damaged. WATER CONNECTIONs Ch FILLINg 1.

  • Page 27: Electrical Connections

    I.E.E. (BS.7671) Wiring Regulations and any local installation. regulations. 25 MAINs WIRINg The Ideal Vogue System Boiler mains input must be 6. Route the cable back through the cable clamp and grommet and connected to a permanent live supply and NOT re-tighten to provide cord anchorage.

  • Page 28: Internal Wiring

    Weather Compensation Kit: allows outside temperature sensing. 27 INTERNAL WIRINg The Ideal Vogue System boiler comes pre-fitted with a link wire between the Room Thermostat/Timer connections on the terminal strip. This creates a permanent call for heat and must be removed when adding a Room Thermostat/Timer.

  • Page 29: Time And Temperature Control To Heating

    INSTALLATION 28 sysTEM CONTROL WIRINg A. s PLAN, INTERNAL TIMER Note that a hydraulic S Plan bypass is required to Valve allow pump overrun S Plan Valve Fused S Plan Spur Valve S Plan Valve Note: only 1 switched live need be taken back to the boiler (Switch Live CH) if an Outside Sensor is not fitted and there is no requirement for separate...
  • Page 30 INSTALLATION 29 sysTEM CONTROL WIRINg C. s PLAN, ExTERNAL TIMER S Plan Valve S Plan Valve Fused S Plan Spur Valve S Plan Valve Note: only 1 switched live need be taken back to the boiler (Switch Live CH) if SWITCH SWITCH FROST...
  • Page 31 INSTALLATION 30 sysTEM CONTROL WIRINg (E) FROST THERMOSTAT Frost E. FROsT ThERMOsTAT Stat If parts of the system are vulnerable to freezing or the system controls are likely to be left off during cold weather then a frost stat should be fitted in conjunction with a pipe thermostat. If parts of the system are vulnerable to freezing or the system Position the frost thermostat in the area that is vulnerable to OPTIONAL...

  • Page 32: 31 Wiring Diagram

    INSTALLATION 31 WIRINg DIAgRAM vogue system boiler - Installation and Servicing...

  • Page 33: Commissioning And Testing

    INSTALLATION 32 COMMIssIONINg AND TEsTINg A. Electrical Installation B. gas Installation 1. Checks to ensure electrical safety should be carried out by a 1. The whole of the gas installation, including the meter, competent person. should be inspected and tested for tightness and purged in accordance with the recommendations of BS.

  • Page 34: Initial Lighting

    INSTALLATION 38 INITIAL LIghTINg Legend A. Boiler Status B. Exit Button Press Enter MENU C. Down Button D. Up Button ON 60ºC E. Enter Button F. Reset Button G. CH Temperature Control H. On / Off Switch j. Burner On indication K.
  • Page 35 INSTALLATION 34 ChECK Ch & hW CyLINDER OPERATION OPERATION WIThOUT OUTsIDE sENsOR OPERATION WITh OUTsIDE sENsOR When the burner is established the following screen will With all the system controls calling for heat, when the be displayed. burner is established the following screen will be displayed. Press Enter Press Enter MENU...
  • Page 36 INSTALLATION INsTALLATION 35 DIsPLAy FUNCTIONs IN NORMAL OPERATION OUTsIDE sENsOR NOT CONNECTED OUTsIDE sENsOR CONNECTED Press Enter Press Enter MENU Boiler switched Off: MENU Boiler switched Off: On/Off Switch is Off On/Off Switch is Off Turn On/Off Switch for Heating or Hot Water Turn On/Off dial for Heat 15°C Press Enter...

  • Page 37: Changing Settings

    INSTALLATION INsTALLATION 36 ChANgINg sETTINgs To change the Boiler To switch Cylinder & Temperature set Point: Ch Off: move the On/Off °C OFF ON rotate the Boiler switch into the Off position, Temperature Control the screen on the right Knob, the screen on the will be shown (note: Frost Boiler Switched Off Set Boiler Temperature...
  • Page 38 INSTALLATION INsTALLATION 38 MENU OPERATION OUTsIDE sENsOR sLOPE FAULT hIsTORy This feature is only accessible if an Outside Sensor has To view the Fault History of the boiler press ENTER and the been fitted to the boiler. Boiler performance can be adjusted following screen will be displayed relative to the insulation level of the building.
  • Page 39 INSTALLATION 39 MENU OPERATION sTATE OF OUTPUTs sERVICE MODE MAxIMUM RATE To view the current status of the Pump, Fan, Spark Generator This feature will run the burner at maximum rate. Note that and Gas Valve press ENTER and the following screen will be a CH demand has to already be present for the feature to be active.
  • Page 40 This feature is only required if the boiler is connected to an then a message will be displayed indicating this. To reset this Ideal Cascade Manager (available 2014). Each boiler in the cascade should be configured to a different bus address. To timing proceed as follows.
  • Page 41 TEsT CONDENsATE ANTI-FREEzE The boiler is factory set for pump operation to give maximum If Ideal’s optional condensate anti-freeze kit has been fitted reliability. If the CH system has been fully balanced then to the boiler then to test operation press ENTER and the pump modulation can be increased to reduce electrical energy following screen will be displayed.

  • Page 42: Handing Over

    INSTALLATION INsTALLATION 42 gENERAL ChECKs WATER CIRCULATION sysTEM 6. Balance the system. Refer to Frame 3. 1. With the system COLD, check that the initial pressure 7. Check the condensate drain for leaks and check that it is is correct to the system design requirements. discharging correctly.

  • Page 43: Servicing

    (and gas rate) have been verified, then contact Ideal. 10. Complete the service section in the Benchmark Commissioning Checklist. vogue system boiler -...
  • Page 44 SERVICING sERVICINg 45 BOILER FRONT PANEL REMOVAL / REPLACEMENT REMOVAL 1. Loosen the 2 screws retaining the front panel at the bottom. 2. Release catches at rear of door by pulling downwards. 3. Pull the underside front panel forward then lift upwards to remove.
  • Page 45 SERVICING sERVICINg 47 FAN AND VENTURI AssEMBLy REMOVAL AND CLEANINg 1. Refer to Frame 449 & 45. 2. Remove the ignition, detection and earth leads. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 4. Remove the fan leads. 5.

  • Page 46: Burner Removal And Cleaning

    SERVICING 49 BURNER REMOVAL AND CLEANINg 1. Remove Fan and Venturi Assembly, Refer to Frame 51. 2. Remove the ignition, detection and earth leads. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 4. Remove the fan leads. 5.

  • Page 47: Cleaning The Heat Exchanger

    SERVICING 51 CLEANINg ThE hEAT ExChANgER 1. 1. Remove Fan and Venturi Assembly, Refer to Frame 47. 2. Once the front of the heat exchanger is open, the heat exchanger may be cleaned with a hand brush and vacuum cleaner to remove any debris.

  • Page 48: Replacement Of Components

    SERVICING 53 REPLACEMENT OF COMPONENTs When replacing ANY component including gas tightness, gas rate and combustion test. 1. Isolate the electrical supply imPorTanT. when work is complete, the front panel must be correctly refitted - ensuring that a 2. Isolate water connections good seal is made.
  • Page 49 SERVICING 55 BURNER INjECTOR REPLACEMENT 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Remove the 2 clips securing the gas inlet pipe and remove the pipe. 4. Carefully ease the injector out of the gas valve. 5.
  • Page 50 SERVICING sERVICINg 58 IgNITION ELECTRODE REPLACEMENT 1. Refer to Frames 45 & 46. 4.5±0.5 2. Refer to Frame 53. 3. Disconnect the ignition lead and the earth connection 4. Release the 2 securing screws and carefully withdraw the probe. 5. Check the gap on the replacement ignition electrode is 4.5 ±...
  • Page 51 SERVICING sERVICINg 60 sPARK gENERATOR REPLACEMENT 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Remove the 2 securing screws at the top of the casing, ensuring the expansion vessel is safely supported, and withdraw the spark generator assy. 4.
  • Page 52 SERVICING 63 MAIN PCB REPLACEMENT 1. Refer to Frames 45 & 46. 2. Refer to Frame 538. 3. Remove the electrical cover at the clips. 4. Carefully disconnect all electrical connectors 5. Remove pcb from mounting posts. 6. Take the new Primary PCB and attach the appropriate Boiler Chip Card (BCC) to it (this should correspond to the output of the boiler: 15kW, 18kW, 26kW or 32kW).

  • Page 53: Draining The Boiler

    SERVICING 65 DRAININg ThE BOILER CENTRAL hEATINg CIRCUIT 1. Close all the CH water isolating valves on the boiler inlet. 2. To drain the primary heat exchanger circuit: Open the drain point by unscrewing using a flat blade screw driver and attach a length of drain hose.
  • Page 54 SERVICING 67 PREssURE RELIEF VALVE RENEWAL 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Close the isolating service valves and drain the (CH) boiler. Refer to Frame 65. 4. Remove the burner & Fan assembly. Refer to Frame 52.

  • Page 55: Pump

    SERVICING 69 PUMP hEAD REPLACEMENT 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Close the isolating service valves and drain the (CH) boiler. Refer to Frame 4. Disconnect both electrical leads to the pump 5. Remove the 4 Allen screws securing the pump head and remove.
  • Page 56 SERVICING 72 hEAT ExChANgER REPLACEMENT 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Close the isolating service valves and drain the (CH) boiler. Refer to Frame 65. 4. Remove the Burner & Fan assembly. Refer to Frame 52. 5.
  • Page 57 SERVICING 74 BOILER sEALINg PANEL REPLACEMENT 1. Refer to Frames 45 & 46. 2. Refer to Frame 53. 3. Remove the old seal from the casing. 4. Fit the new seal ensuring correct location over the fixing pins and the material is fully located within the casing.

  • Page 58: Fault Finding

    Fault Finding 75 FAULT FINDINg ChART MAIN MENU Overheat Lockout Low Mains Voltage Less than 160V to Boiler Contact Electricity Provider Fill System to 1 Bar Go to Frame 76 Check Voltage at Boiler Mains In Bleed Radiators, Refill System Overheat Lockout Check if Local Generator <160V Check Radiator Valves are Open...
  • Page 59 Fault Finding 76 OVERhEAT LOCKOUT Has PCB just been replaced? Reset Boiler Are the Boiler and CH/Cylinder system filled with water Fill and vent the system and open all and are all Isolation Valves and Radiator Valves open? Isolation Valves, then Reset the Boiler Is the Flow/Return Differential across the boiler in Check the Flow and Return Thermistors excess of 30°C?
  • Page 60 Fault Finding 78 FLAME LOss If the boiler is Reset, does the boiler Ignite for a Check the Detection Electrode and associated Harness for short time and then Extinguish continuity, visual condition and position (refer to Frame 64). Check if the Condensate Pipe is blocked. Check if the Flue is blocked.
  • Page 61 Fault Finding 80 FLAME ON BEFORE gAs VALVE ON Check integrity of wiring from primary PCB to Flame Reset the boiler, does boiler work OK? Sense electrode, replace if deteriorated. Check condition of Flame Sense Electrode and replace if deteriorated Disconnect the electrical connection to the Flame Replace Flame Detection Electrode Sense Electrode.
  • Page 62 Fault Finding 83 RETURN ThERMIsTOR FAULT Disconnect the electrical connection to the Fit a new thermistor Return Thermistor and check the resistance using a suitable multimeter connected across the thermistor’s terminal pins. At 25°C expect 9,700 - 10,300 Ω At 60°C expect 2,400 - 2,600 Ω At 85°C expect 1,000 - 1,100 Ω...
  • Page 63 Does the zone valve move to the appropriate Check Zone Valve and Zone Valve wiring position? Consult Electronic Programmable Room Is an Ideal Electronic Programmable Room Stat Stat Fault Finding Instructions connected? There is no voltage from the Timer/Room Is there 230Vac at (A)? Stat.
  • Page 64 Does the Zone Valve move to the appropriate position? There is no voltage from the Timer/Cylinder Stat. This is not a boiler fault. ensure voltage is supplied to the boiler by correcting external wiring. Is an Ideal Electronic Programmable Room Stat connected? ROOM OPTIONAL...

  • Page 65: Spare Parts

    When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. Failure to do so could affect safety or performance of this appliance.

  • Page 66: Short List Of Parts

    Short liSt of partS vogue system boiler - Installation and Servicing...
  • Page 67 Notes vogue system boiler - Installation and Servicing...
  • Page 68 Notes vogue system boiler - Installation and Servicing...
  • Page 69 Notes vogue system boiler - Installation and Servicing...

  • Page 70: Benchmark Commissioning Checklist

    Failure to install and commission according to the manufacturer’s instructions and complete this Benchmark Commissioning Checklist will invalidate the warranty. This does not affect he customer’s statutory rights. Gas Safe Register Number Telephone Number If yes, and if required by the manufacturer, has a water scale reducer been fitted? If the condensate pipe terminates externally has the pipe diameter been increased and weatherproof insulation fitted?
  • Page 71 Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number Gas Safe Register Number...
  • Page 72 & servicing of central heating systems FM 59915 Ideal, P.O. Box 103, National Ave, Kingston upon Hull, HU5 4jN. Telephone: 01482 492 251 Fax: 01482 448 858. Registration No. London 322 137. Ideal stelrad group pursues a policy of continuing improvement in the design and performance of its products.

This manual is also suitable for:

Vogue s26Vogue s18Vogue s32

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