IDEAL Classic SE18 FF Installation And Servicing Manual

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installation and
servicing
Classic
Your Ideal installation and servicing guide
Classic
See reverse for
For details of document amendments, refer to page 3
SE9 FF, SE12 FF, SE15 FF, SE18 FF,
SE21 FF, SE24 FF & SE30 FF
When replacing any part on this appliance use only spare parts that you can be
assured conform to the safety and performance specification that we require. Do not
use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.
January 2008 UIN 200 544 A05
For the very latest copy of literature for specification purposes please visit our website
www.idealboilers.com where you will be able to download the relevant information in pdf format.
users guide

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Table of Contents
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Summarization of Contents

General Information
Introduction
Provides an overview of the Classic SE FF boiler and its features.
Current Gas Safety Regulations
Outlines the mandatory gas safety regulations for installation.
Safe Handling
Advises on safe procedures for moving and handling the boiler.
Optional Extra Kits
Lists available optional kits for the boiler.
Safe Handling of Substances
Discusses precautions when handling boiler components.
Location of Boiler
Boiler Water Connections
Details requirements for connecting the boiler to the water system.
Boiler Clearances
Specifies the minimum clearances required around the boiler for installation and servicing.
Compartment Installations
Gas Supply
Guidance on ensuring an adequate and safe gas supply to the boiler.
Flue Installation
Instructions and regulations for correctly installing the boiler's flue system.
Electrical Supply
Open Vent System Requirements - Fully Pumped
Details on setting up an open vent system with a fully pumped circulation.
Low Head Installations
Guidance for installing the boiler in low head situations.
Installation
Boiler Assembly - Exploded View
An illustrated breakdown of the boiler's main components.
Unpacking
Instructions for unpacking the boiler and checking its contents.
Packaging and Casing Removal
Steps for safely removing the boiler casing.
Determining the Flue Length
Guidance on calculating the required length for the flue.
Flue Assembly - Exploded View
An illustrated breakdown of the flue assembly components.
Wall Mounting Template
Information on using the template to mark drilling positions.
Preparing the Wall
Instructions for preparing the wall surface for boiler installation.
Cutting the Flue
Steps for cutting the flue duct to the correct length.
Fitting the Boiler Sealing Ring to the Flue
How to fit the sealing ring to the flue.
Fitting the Flue Assembly
Instructions for assembling and fitting the flue to the boiler.
Mounting the Boiler
Steps for lifting and securing the boiler onto the mounting plate.
Connecting the Flue to the Boiler
How to connect the flue assembly to the boiler.
Flue Assembly - Exploded View
Illustrated breakdown of the side flue assembly.
Preparing the Wall
Wall preparation for side flue outlet.
Fitting the Foam Seal
How to apply the foam seal to the flue.
Fitting Boiler Sealing Ring to the Flue
Fitting the sealing ring for side flue outlet.
Fitting the Side Outlet Plates
Instructions for fitting side outlet plates.
Mounting the Boiler
Mounting the boiler for side outlet installation.
Terminal Wall Plate
Fitting the terminal wall plate for side outlet.
Flue Extension Ducts
Information on flue extension kits.
Flue Extension Ducts - Continued
Further details on flue extension duct kits.
Fitting the Kit
Instructions for fitting flue extension kits.
Gas Connection
Requirements for connecting the gas supply.
Electrical Connections
Detailed guide to electrical connections.
External Controls
Wiring guidance for external system controls.
Pictorial Wiring
Diagram showing the boiler's internal wiring.
Mid Position Valve
Wiring details for mid-position valves.
Two Spring Closed Valve
Wiring details for two spring closed valves.
Frost Protection
How to install and wire a frost thermostat.
Commissioning and Testing
Electrical Installation
Checks for electrical safety and compliance.
Gas Installation
Ensuring gas installation soundness and purging.
Initial Lighting
Step-by-step guide to lighting the boiler for the first time.
General Checks
Handing Over
Instructions for the installer on how to hand over the system to the householder.
Servicing
Schedule
Recommended frequency and procedures for boiler servicing.
Boiler Casing Removal
Steps for safely removing the boiler casing for servicing.
Burner and Air Box Removal
How to remove the burner and air box assembly.
Cleaning the Fan Assembly / The Flueways
Instructions for cleaning the fan assembly and flue passages.
Cleaning the Burner and Pilot Assembly
Procedures for cleaning the main burner and pilot assembly.
Reassembly
Steps for reassembling the boiler after servicing.
Gas Pressure Adjustment
How to adjust gas pressure for the pilot and main burner.
Replacement of Parts
General
General safety precautions before replacing parts.
Sightglass Replacement
Instructions for replacing the boiler sightglass.
Overheat Thermostat Replacement
How to replace the overheat thermostat.
Thermostat Control, Thermistor Sensor Lead & On/Off Switch Replacement
Replacing thermostat controls, sensor leads, and the on/off switch.
Limit Thermostat Replacement
How to replace the limit thermostat.
Pilot Burner Replacement
Steps for replacing the pilot burner assembly.
Ignition Electrode and Lead Replacement
Replacing the ignition electrode and its lead.
Main Burner and Main Burner Injector Replacement
Procedures for replacing the main burner and injector.
Gas Control Valve Replacement
How to replace the gas control valve.
Fan Replacement
Steps for replacing the boiler fan.
Air Pressure Switch (APS) Replacement
How to replace the air pressure switch.
Printed Circuit Board (PCB) Replacement
Replacing the main printed circuit board.
Combustion Chamber Insulation Replacement
Replacing insulation panels in the combustion chamber.
Heat Exchanger Replacement
Procedures for replacing the boiler's heat exchanger.
Casing Seal Replacement
How to replace the boiler casing seals.
Programmer Replacement (If Fitted)
Instructions for replacing the boiler programmer.
List of Parts
Short Parts List
A quick reference list of frequently needed parts.
Boiler Casing Assembly
The complete boiler casing assembly.
Control Box - Exploded View
An illustrated breakdown of the control box components.
Burner Assembly - Exploded View
An illustrated breakdown of the burner assembly components.

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