1. Manuals
  2. Brands
  3. IDEAL Manuals
  4. Boiler
  5. Classic SE9 FF
  6. Installation and servicing manual

IDEAL Classic SE9 FF Installation And Servicing Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

installation and
servicing
Classic
Your Ideal installation and servicing guide
Classic
See reverse for
For details of document amendments, refer to page 3
SE9 FF, SE12 FF, SE15 FF, SE18 FF,
SE21 FF, SE24 FF & SE30 FF
When replacing any part on this appliance use only spare parts that you can be
assured conform to the safety and performance specification that we require. Do not
use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.
January 2008 UIN 200 544 A05
For the very latest copy of literature for specification purposes please visit our website
www.idealboilers.com where you will be able to download the relevant information in pdf format.
users guide

Advertisement

Table of Contents
loading

Related Manuals for IDEAL Classic SE9 FF

Summary of Contents for IDEAL Classic SE9 FF

  • Page 1 When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers. January 2008 UIN 200 544 A05 For the very latest copy of literature for specification purposes please visit our website www.idealboilers.com where you will be able to download the relevant information in pdf format.
  • Page 2 Classic SE FF Installation & Servicing...
  • Page 3 Page 29, Frame 51 - Burner and Air Box Removal Item number 5 added. • Users Guide, Page 2 - Important Notes 2 new bullet points added. Ideal Stelrad Group reserve the right to vary specification without notice Classic SE FF Installation & Servicing...
  • Page 4 GENERAL Table 1 - General Data Boiler Size SE9 FF SE12 FF SE15 FF SE18 FF SE21 FF SE24 FF SE30 FF Gas supply connection (in. BSP) Rc 1/2 (1/2) 1/2" (BSP Female) Flow connection 22mm 28mm copper copper (FEMALE) Return connection 22mm 28mm copper...

  • Page 5: Table Of Contents

    Boiler Exploded View ..........13 White Silver Burner Exploded View ..........40 Classic SE9 FF .... 41 395 30 ..41-397-63 Control Box Exploded View ........40 Classic SE12 FF ..41 395 31 ..41-397-64 Electrical Connections ..........24 Classic SE15 FF ..
  • Page 6 If in doubt please enquire. • Always use assistance if required. Any direct reconnection of a control device not approved by Ideal Stelrad Group could invalidate the BSI Certification and the normal OPTIONAL EXTRA KITS appliance warranty. It could also infringe the Gas Safety Regulations and the above regulations.

  • Page 7: Location Of Boiler

    GENERAL LOCATION OF BOILER Bathrooms This range of appliances is rated IP 1XB. The boiler must be installed on a flat and vertical wall, capable of The boiler may be installed in any room or internal space, although adequately supporting the weight of the boiler and any ancillary particular attention is drawn to the requirements of the current equipment.
  • Page 8 GENERAL Table 3 - Balanced flue terminal position If the appliance is to be installed in a room containing a bath or shower then, providing waterjets are not going to be used for Approved Manufacturer’s Clearances cleaning purposes (such as communal baths/showers), the Terminal Position Minimum Spacing appliance can be installed in Zone 3, as detailed in BS.7671.

  • Page 9: Water Circulation System

    (11) Treatment in Central Heating Systems. SE15 FF (26) (13) Ideal Stelrad Group recommend the use of Fernox, GE Betz SE18 FF (31) (16) Sentinel or Salamander water treatment products, which must be used on accordance with the manufacturers instructions.
  • Page 10 Inverted cold cistern above the minimum requirement specified by Ideal Stelrad feed entry Group. Note. A cold water feed must be available back to the boiler, when all automatic valves are in the closed position (refer to BS.
  • Page 11 GENERAL SEALED SYSTEM REQUIREMENTS Non-return valve Automatic air vent Hosepipe (disconnect after filling) Hose unions Additional stop valve Temporary hose (disconnect Hose connector Double check valve after filling) assembly (note direction of flow) Note. 4. Expansion Vessel The method of filling, refilling, topping up or flushing sealed a.
  • Page 12 GENERAL SEALED SYSTEM REQUIREMENTS - continued 7. Mains Connection c. Through a temporary hose connection from a draw-off tap There must be no direct connection to the mains water supply supplied from a service pipe under mains pressure. Where or to the water storage tank supplying domestic water, even the mains pressure is excessive a pressure-reducing valve through a non-return valve, without the approval of the local shall be used to facilitate filling.

  • Page 13: Classic Se Ff

    INSTALLATION BOILER ASSEMBLY - Exploded view Classic SE9 FF shown LEGEND 1A. Heat exchanger. Fan. Collector hood assembly. Flue baffles. Wall mounting plate. Combustion chamber. Tie rods. 44B. Programmer (optional). Main burner. 4A. Pumped flow pipe. Back panel. Control box .

  • Page 14: Classic Se12 Ff

    INSTALLATION UNPACKING Pack A Contents The boiler is supplied fully assembled in Pack A, together with The complete boiler a standard flue assembly for lengths up to 600mm (23 "), Installation & Servicing/Users Instructions rear or side flue outlet, in Pack B. Hardware Pack (listed below) Unpack and check the contents.

  • Page 15: Classic Se15 Ff

    INSTALLATION PACKAGING AND CASING REMOVAL 1. Unpack the boiler. (a) Casing retaining 2. Remove the casing as follows and place to one side to screws, 2 off avoid damage. a. Undo the 2 casing retaining screws (a) retaining the casing to the back panel. b.
  • Page 16 INSTALLATION 11 FLUE ASSEMBLY - Exploded View 1. An optional flue duct extension kit is required for wall thicknesses greater than 600mm (23 1/2") Refer to Frame 10. 2. When cutting the ducts, always use the cardboard support rings LEGEND provided.

  • Page 17: Classic Se18 Ff

    INSTALLATION 14 CUTTING THE FLUE - wall thicknesses of 114 to 600mm Note. If the stand-off brackets are used it is essential that 30mm is added to the measured wall thickness when marking the flue (to allow for the thickness of the brackets). 1.
  • Page 18 INSTALLATION 18 MOUNTING THE BOILER Note. Have ready to hand the M8 screw, washer and rectangular plate supplied in the hardware pack. For downward routing of pipes the M5 spacer (supplied in the Downward Piping Kit) should now be fitted to the back of the boiler.
  • Page 19 INSTALLATION 21 FLUE ASSEMBLY - Exploded view For wall thickness 114mm to 600mm 1. An optional flue duct extension kit is required for lengths (distance from the outside wall to the relevant side of the boiler casing) greater than 600mm (23 ").
  • Page 20 INSTALLATION 25 FITTING THE FOAM SEAL 24 CUTTING THE FLUE For flue lengths 114 to 600mm ONLY 1. To determine the position for the foam seal measure the wall thickness and mark it onto the flue, measuring 1. Measure the flue length required (i.e. the distance from from the groove near the terminal.
  • Page 21 INSTALLATION 28 FITTING THE SIDE OUTLET PLATES 29 WALL MOUNTING PLATE Note. If the boiler is fitted closer than 25mm to the side wall 1. Fix the mounting plate to the wall with the No.14 x 50mm the side outlet plate must be fitted now. wood screws.
  • Page 22 INSTALLATION 31 CONNECTING THE FLUE TO THE BOILER 1. Pull the flue through the side outlet plate and locate the 3 studs in the hole in the side of the boiler. 2. Secure the flue to the boiler using the three M5 nuts provided.
  • Page 23 INSTALLATION 34 FLUE EXTENSION DUCTS - continued General arrangement Flue length Note. Side flue shown. Extension Extension duct tube 1. A maximum of 2 extension ducts (plus the standard flue duct) may be used together. 2. Flue extensions of greater length than 1m (39") should be supported with the bracket provided.

  • Page 24: Gas Connection

    INSTALLATION 36 GAS CONNECTION 37 WATER CONNECTIONS Refer to 'Gas Supply ', page 8. 1. Remove the plastic plugs from the flow and Refer to Frame 2 for gas inlet service dimensions. return pipes. A minimum pressure of 20 mbar MUST be available at the boiler inlet with the boiler operating.

  • Page 25: Pump

    INSTALLATION 40 PICTORIAL WIRING LEGEND Limit thermostat b - blue bk - black br - brown gy - grey or - orange pk - pink Thermostat - red sensor v - violet w - white y - yellow y/g - yellow/green cla7948 41 MID POSITION VALVE Pumped only...

  • Page 26: Frost Protection

    INSTALLATION 42 TWO SPRING CLOSED VALVE Pumped only Notes. 1. Some earth wires are omitted for clarity. Ensure proper earth continuity when wiring. 2. Numbering of terminals on thermostats is specific to the manufacturer. 3. This is a fully controlled system - set the boiler thermostat to maximum.

  • Page 27: Commissioning And Testing

    INSTALLATION 44 COMMISSIONING AND TESTING The Benchmark Log Book or equivalent self certification should be completed and signed to demonstrate compliance with Building Regulations. B. GAS INSTALLATION A. ELECTRICAL INSTALLATION 1. The whole of the gas installation, including the meter, MUST 1.
  • Page 28 INSTALLATION 46 INITIAL LIGHTING - continued 18. Swing the control box back into its working position and secure. 19. Remove the boiler casing. 20. Refit the controls pod to the boiler casing and tighten the 2 front fixing screws. 21. Refit the complete casing to the boiler.

  • Page 29: Servicing

    Disconnect the electrical supply and turn off gas supply. Ideal Care Scheme, details of which are outlined in the IMPORTANT. After completing the servicing or exchange of household pack supplied with this boiler.
  • Page 30 SERVICING 52 CLEANING THE FAN ASSEMBLY / THE FLUEWAYS 1. Remove the 2 silicon rubber tubes from the fan sensing points. 2. Disconnect the fan leads. 3a. Rear flue Slacken the M4 screw securing the flue connector to the fan. Disconnect the connector from the fan and slide into the flue.
  • Page 31 Any required is an inlet pressure of 20 mbar available, the pilot does not adjustments should be made by using the pressure light then contact Ideal Stelrad Group. adjustment screw. Relight in accordance with 'Initial Lighting', Frame 45.
  • Page 32 SERVICING 59 THERMOSTAT CONTROL, THERMISTOR SENSOR LEAD & ON/OFF SWITCH REPLACEMENT Refer also to Frame 56. A. Remove the fixing screws B. Swing the control box down into the servicing position. Thermostat control 1. Pull the knob off the shaft. 2.
  • Page 33 SERVICING 60 LIMIT THERMOSTAT REPLACEMENT 1. Refer to Frame 56. 2. Remove the limit thermostat assembly from the boiler flow pipe. 3. Disconnect the electrical connectors 4. Replace and reassemble in reverse order, taking care to correctly position the limit thermostat as shown in the orientation diagram opposite.
  • Page 34 SERVICING 62 IGNITION ELECTRODE AND LEAD REPLACEMENT 1. Refer to Frame 56. 2. Remove the burner and air box assembly. Refer to Frame 51. 3. Remove the electrode retaining nut. 4. Remove the pilot shield. 5. Remove the ignition electrode and integral lead. 6.
  • Page 35 SERVICING 65 FAN REPLACEMENT 1. Refer to Frame 56 2. Remove the 2 silicon rubber tubes from the fan sensing points. 3. Disconnect the fan leads. 4a. Rear flue. Slacken the M4 screw securing the flue connector to the fan. Disconnect the connector from the fan and slide into the flue. 4b.
  • Page 36 SERVICING 69 HEAT EXCHANGER REPLACEMENT 7. Remove the thermostat sensors from the pockets on the heat exchanger by removing the M3 screws and plates. Note. Refer to Frame 7 (Boiler assembly - Exploded view) for illustration of the procedure detailed below. 8.
  • Page 37 FAULT FINDING START Check mains supply and fuses. Reset the overheat 'stat. Set control Is the mains on neon 'I3' illuminated? 'stat to maximum. Allow the boiler Check programmer and system to reach temperature - if the thermostats are all ON. overheat 'stat trips again, measure Check that boiler plug and socket flow temperature.

  • Page 38: Short List Of Parts

    When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Boilers.
  • Page 39 LIST OF PARTS 72 SHORT PARTS LIST 13 A cla 6113 73 BOILER CASING ASSEMBLY Classic SE Installation & Servicing...
  • Page 40 LIST OF PARTS 74 CONTROL BOX - Exploded View LEGEND 19. Control box. 21. Thermostat potentiometer. 23. Printed circuit board. 26. Thermostat knob. 58. Mains on/off switch. 75 BURNER ASSEMBLY - Exploded View LEGEND 10. Burner manifold 11. Air box and pilot assembly. 12.

  • Page 41: Installer Notification Guidelines

    INSTALLER NOTIFICATION GUIDELINES IT IS A REQUIREMENT OF CORGI MEMBERSHIP TO REGISTER EVERY GAS APPLIANCE In addition a change to Building Regulations (England and Wales) requires the installer to notify when installing a heating appliance, as from 1st April 2005. Install and commission this appliance to manufacturers' instructions...

  • Page 42: Controls

    BENCHMARK No. GAS BOILER COMMISSIONING CHECKLIST C O L L E C T I V E M A R K BOILER SERIAL No. NOTIFICATION No. CONTROLS To comply with the Building Regulations, each section must have a tick in one or other of the boxes TIME &...

  • Page 43: Service Interval Record

    SERVICE INTERVAL RECORD It is recommended that your heating system is serviced regularly and that you complete the appropriate Service Interval Record Below. Service Provider. Before completing the appropriate Service Interval Record below, please ensure you have carried out the service as described in the boiler manufacturer's instructions.
  • Page 44 & servicing of central heating systems Manufactured under a BS EN ISO 9001: 2000 Quality System accepted by BSI Ideal Boilers, P.O. Box 103, National Ave, Kingston upon Hull, HU5 4JN. Telephone: 01482 492 251 Fax: 01482 448 858. Registration No. London 322 137.

This manual is also suitable for:

Classic se12 ffClassic se15 ffClassic se18 ffClassic se21 ffClassic se24 ffClassic se30 ff

Table of Contents