Driven Clutch Service (Late Build Rzr); Exploded View; Clutch Disassembly / Inspection - Polaris 2009 Ranger RZR 800 EFI Manual

CLUTCHING

DRIVEN CLUTCH SERVICE (LATE BUILD RZR)

Exploded View

Stationary
Secondary Sheave

Clutch Disassembly / Inspection

Wear eye protection when removing snap ring to
prevent serious personal injury.
Use caution when removing, the snap ring
pressure is loaded by the compression spring.
1. Remove driven clutch from the transmission input shaft.
2. Mark the position of the clutch sheaves before disassembly
or use the X's on the sheaves for reference. This aids in
reassembly and maintains clutch balance after reassembly.
6.28
Moveable
Secondary Sheave
CAUTION
Inner
Spring Retainer
3. Place the clutch into the Clutch Compression Tool PN
8700220. Using Compression Extensions PN PS-45909,
apply and hold downward pressure on the outer spring
retainer. Carefully remove the snap ring. Remember the
outer spring retainer contains strong spring pressure.
Remove Snap Ring
Outer Spring Retainer
NOTE: Spring is compression only and has no
torsional wind.
Compression Spring
Spacer
Outer
Spring Retainer
Retaining
Ring