Polaris 2009 Ranger RZR 800 EFI Manual page 262

TRANSMISSION
5. Reinstall the intermediate pinion shaft assembly and
bearing cup.
6. Assemble the transfer case cover using new components as
required. Press in new bearings and a seal using standard
installation tools. (needle bearing is installed round edge
inward) Install a new shaft seal flush with the surface, the
shims and bearing cup. Apply a thin coat of sealant to the
mating surfaces. Apply lubricant to the seal lip.
2871557
Apply Sealant PN 2871557
To Case Mating Surfaces
8.8
7. Install the transfer case cover. Align the dowels (#1 & #7)
and insert the cover screws (note position of the longest
screw #4). Torque the screws evenly to specification in
sequence as shown.
8
3
5
Transfer Case Cover Screws:
23-27 ft. lbs. (31-37 Nm)
1
6
4
2
7
= T