Clutch Disassembly; Spider Removal - Polaris 2009 Ranger RZR 800 EFI Manual

CLUTCHING

Clutch Disassembly

1. Using a permanent marker, mark the cover, spider, and
moveable and stationary sheaves for reference, as the cast
in X's may not have been in alignment before disassembly.
2. Remove cover bolts evenly in a cross pattern and remove
cover plate.
3. Inspect cover bushing (A). The outer cover bushing is
manufactured with a Teflon
by the amount of Teflon
Cover Bushing Inspection:
Replace the cover bushing if more
brass than Teflon™ is visible on
the bushing. Refer to bushing
replacement in this chapter.
6.12
™
coating. Wear is determined
™
remaining on the bushing.
A
4. Inspect area on shaft where bushing rides for wear, galling,
nicks, or scratches. Replace clutch assembly if worn or
damaged.
5. Remove and inspect the clutch spring. See "Drive Clutch
Spring Specifications" for spring inspection.

Spider Removal

1. Remove the limiter spacer from the shaft (RZR Only).
2. Install clutch in holding fixture (PN 2871358) and loosen
the spider (counterclockwise) using Clutch Spider
Removal Tool (PN 2870341).
Clutch Holding Fixture:
(PN 2871358)
Spider Removal Tool:
(PN 2870341)
Inspect Shaft