Polaris 2009 Ranger RZR 800 EFI Manual page 131

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8.
Remove the (11) push rivets and (4) Torx screws retaining
the RH rocker panel and remove panel from the vehicle.
Remove
RH Rocker Panel
9.
Remove the lower bolt retaining the seat belt mechanism
near the rear RH portion of the fuel tank. Once removed,
place the mechanism in the rear cargo box to keep it out of
the way.
10. Remove the (3) Torx fasteners from the rear RH fender well
and remove the fender well from the vehicle.
NOTE: Lift fender well up over the fuel tank filler
neck and out from the vehicle.
ELECTRONIC FUEL INJECTION
IMPORTANT: Take care not to place any excessive
force on the filler neck
11. Remove the (2) tank bracket fasteners that retain the fuel
tank in the chassis.
Tank Bracket
Fasteners
12. Lift the rear of the fuel tank up first and carefully pull it out
from the vehicle.
Fuel Tank / Fuel Pump Installation
1.
Carefully reinstall the fuel tank assembly.
2.
Reinstall the (2) tank brackets and fasteners.
3.
Reinstall the rear RH fender well and secure with fasteners.
4.
Reinstall the seat belt mechanism and secure the lower bolt.
5.
Reinstall the RH rocker panel and all (15) fasteners.
6.
Reinstall the rear seat base and secure with the (2) fasteners.
7.
Reinstall the push rivets into the rear of the center console.
8.
Install the fuel line and vent hose and verify they are secure.
9.
Reconnect the fuel pump electrical harness.
10. Reconnect the negative battery cable. Test the fuel pump
by turning on the key and listening for the pump to activate.
11. Finally, install the rear service panel along with the driver
and passenger seats.
4
4.23

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