Bushing Service - Polaris 2009 Ranger RZR 800 EFI Manual

CLUTCHING

Bushing Service

IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part Description
A, B 1 EBS Puller Tool
C 1 EBS Puller Nut
D 1 EBS Main Adapter
EBS Bushing Removal
E 1
-- 1
Additional Special Tools
Qty. Part Description
1 Clutch Bushing Replacement Tool Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
#2
#8
Item Qty. Part Description
P-90 Drive/Driven Clutch
#2 1
Bushing Install Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool (all
clutches)
P-90 Driven Clutch Cover
#5 1
Bushing Removal Tool
#8 1 Main Puller Adapter
#9 1 Adapter Reducer
Number Two Puller
#10 1
Adapter
NOTE: Bushings are installed at the factory using
™
Loctite 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
bushing bore prior to installing new bushing.
6.22
Part #
5132027
5132501
5132029
5132028
Instructions 9915111
Part #
2871226
2870386
#3
#5
#9
#10
Part #
5020628
5020629
5020631
5020632
5010279
5020633
™
Clutch Bushing Removal
1. Install main puller adapter (Item 8) onto puller.
2. Install adapter reducer (Item 9).
3. Using a hand held propane torch, apply heat around outside
of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and install
onto puller.
5. Install bushing tool (Item 2).
6. Install left hand nut (C) and spacer onto puller rod and
tighten by hand. Turn puller barrel for further tension if
needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod and set
aside.
9. Remove adapters from puller.
10. Remove bushing and removal tool from adapters. Discard
bushing.
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