Polaris 2009 Ranger RZR 800 EFI Manual page 219

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Front Caliper Mounting Bolts:
30 ft. lbs. (40 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
7.
Install the steering tie rod end onto the front bearing carrier
and torque fastener to 42.5 ft. lbs. (58 Nm).
42.5 ft. lbs.
58 (Nm)
Tie Rod End Fastener:
42.5 ft. lbs. (58 Nm)
= T
= T
Torque wheel hub nut to 80 ft. lbs. (108 Nm) and install a NEW
cotter pin. Tighten nut slightly if necessary to align cotter pin
holes.
80 ft. lbs.
(108 Nm)
Wheel Hub Castle Nut:
80 ft. lbs. (108 Nm)
8.
Install wheel and (4) wheel nuts. Torque wheel nuts to
specification.
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 90 ft. lbs. (122 Nm)
9.
Rotate wheel and check for smooth operation. Bend both
ends of cotter pin around end of spindle in different
directions.
FINAL DRIVE
NEW Cotter Pin
= T
= T
7.5
7

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