Transmission Shift Housing Reassembly - Polaris 2009 Ranger RZR 800 EFI Manual

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TRANSMISSION

Transmission Shift Housing Reassembly

1.
Install a new shift lever seal flush with the case. Apply
lubricant to the seal lip. Press new bearings (if required)
into the housing.
NOTE: Drive bearings and seals using the outer
edge only.
2.
Assemble the spring and clips onto the shaft as shown.
Lubricate the shaft and install the assembly into the
housing. Install the shift lever ("X" facing out) and screw
onto the gear selector shaft. Torque to specification.
Shift Lever Screw Torque:
15-20 ft. lbs. (20 - 27 Nm)
8.14
"X" out
= T
3.
Install the input shaft assembly.
4.
Install clutch yoke into the gear selector shaft and spring.
Align the pivot pin holes and install clutch yoke pivot pin.
5.
Apply sealant to the clutch yoke set screw threads and
install flush with the case. Do not torque.

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