Bearing Carrier Installation - Polaris 2009 Ranger RZR 800 EFI Manual

Bearing Carrier Installation

1. Install drive shaft axle through the backside of the bearing
carrier. Be sure bushings and pivot tubes are installed.
2. Install the fasteners that attach the rear bearing carrier to the
upper and lower A-arms. Torque bolts to specification.
Rear Bearing Carrier Bolts:
Upper: 33 ft. lbs. (45 Nm)
Lower: 38 ft. (52 Nm)
3. Apply grease to drive shaft axle splines.
4. Install rear wheel hub assembly, cone washers, and hand
tighten the castle nut. Install washers with domed side out.
Cone Washers
Wheel
Hub
33 ft. lbs.
45 (Nm)
38 ft. lbs.
52 (Nm)
= T
Out
5. Install brake caliper mounting bolts and torque to 18 ft. lbs.
(24 Nm).
Rear Caliper Mounting Bolts:
18 ft. lbs. (24 Nm)
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
6. Torque wheel hub nut to 80 ft. lbs. (108 Nm) and install a
NEW cotter pin. Tighten nut slightly if necessary to align
cotter pin holes.
80 ft. lbs.
(108 Nm)
Wheel Hub Castle Nut:
80 ft. lbs. (108 Nm)
FINAL DRIVE
18 ft. lbs.
24 (Nm)
= T
NEW Cotter Pin
= T
7.25
7