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FRONT CALIPER SERVICE
Caliper Exploded View
Apply Polaris DOT 4 Brake Fluid
to Component
Apply Polaris All Purpose
Grease
A. Socket Set Screw
B. Bleeder Screw
C. Caliper Assy.
D. Boot
E. Square O-ring (thick)
F. Square O-ring (thin)
G. Piston
H. Caliper Mount
I. Brake Pads
Caliper Removal
1.
Elevate and safely support the front of the vehicle.
2.
Remove the (4) wheel nuts and the front wheel.
CAUTION
Use care when supporting vehicle so that it does not
tip or fall. Severe injury may occur.
3.
Clean caliper area before removal.
4.
Place a container below the caliper to catch brake fluid
when removing the line. Remove brake line from caliper.
G
D
H
I
Remove
Brake Line
C
E
F
5.
Loosen brake pad adjustment set screw 2-3 turns to allow
brake pad removal after the caliper is removed.
BRAKES
47 in. lbs.
A
(5.3 Nm)
B
D
9.9
9
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