Polaris 2009 Ranger RZR 800 EFI Manual page 269

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6.
Assemble the high and low gear assemblies as shown.
Complete the assembly by aligning the roll pin holes and
tapping the roll pins through the retaining plate and into the
high gear using a brass punch.
7.
Install the forward clutch gear assembly into the housing.
Note the two needle bearings and washer on the bottom of
the gear assembly.
8.
Install the clutch shaft into the housing. Note that the
forward gear assembly is loose in the housing and that
alignment of the shaft, gear assembly, thrust washer and
bearing is necessary for shaft installation.
9.
Install the sliding shoes onto the clutch yoke.
10. Install the shift collar onto the shaft. Pull back fully on gear
selector arm to bring the shift yoke arms up and engage the
shift shoes onto the center groove of the shift collar.
Shifting the clutch shaft position may aid in shift collar
installation. Install the park flange sleeve on top of the shift
collar with the lip down as shown.
TRANSMISSION
8.15
8

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