Table of Contents
Advertisement
INTRODUCTION/PERIODIC MAINTENANCE
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
NOTE:
D The annual checks must be performed every year, except if a kilometer-based maintenance
is performed instead.
D From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
D Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO
NO.
ITEM
ITEM
1
*
Fuel line
2
*
Fuel filter
3
Spark plugs
g
4
*
Valves
5
5
Air filter element
Air filter element
V-belt case air filter
6
6
*
*
elements
7
*
Front brake
8
*
Rear brake
9
9
*
*
Brake hoses
Brake hoses
10 *
Wheels
11 *
Tires
12 *
Wheel bearings
13 *
13 *
Steering bearings
Steering bearings
14 *
Chassis fasteners
15
Sidestand, centerstand
16 *
Sidestand switch
17 *
Front fork
Shock absorber
18 *
assembly
19 *
Carburetors
AND LUBRICATION INTERVALS
CHECK OR MAINTENANCE JOB
CHECK OR MAINTENANCE JOB
S Check fuel hoses and vacuum hose for cracks or damage.
S Check condition.
S Check condition.
S Clean and regap.
S Replace.
S Check valve clearance.
S Adjust.
S Clean.
S Replace.
S Clean.
S Replace.
S Check operation, fluid level and vehicle for fluid leakage.
(See NOTE)
S Replace brake pads.
S Check operation, fluid level and vehicle for fluid leakage.
(See NOTE)
S Replace brake pads.
S Check for cracks or damage.
S Replace. (See NOTE)
S Check runout and for damage.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
S Check bearing play and steering for roughness.
S Lubricate with lithium-soap-based grease.
S Make sure that all nuts, bolts and screws are properly
tightened.
S Check operation.
S Lubricate.
S Check operation.
S Check operation and for oil leakage.
S Check operation and shock absorber for oil leakage.
S Adjust engine idling speed and synchronization.
ODOMETER READING ( 1,000 km)
1
p
p
p
p
p
–16–
CHK
ADJ
ANNUAL
CHECK
10
20
30
40
p
p
p
p
p
p
p
p
p
p
Every 40,000 km
p
p
p
p
p
p
p
p
p
p
p
p
Whenever worn to the limit
p
p
p
p
Whenever worn to the limit
p
p
p
p
Every 4 years
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
Every 20,000 km
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
p
Hide quick links:
Advertisement
Table of Contents
