Permobil F5 Corpus Service Manual
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Permobil F5 Corpus Service Manual

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F5 Corpus

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Summary of Contents for Permobil F5 Corpus

  • Page 1 Service manual English F5 Corpus...
  • Page 3 It is important that anyone who performs maintenance and repairs described in this manual reads and understands the content of this manual so that the work is performed professionally. Always state the chassis number when contacting Permobil to ensure that the correct information is provided.
  • Page 4 Text Produced and published by Permobil AB Edition: 3, 2015-06 Order no: 205357-US-0...
  • Page 6 Permobil Inc. USA 300 Duke Drive Lebanon, TN 37090 Phone: 800-736-0925 Fax: 800-231-3256 E-mail: info@permobilusa.com Head Office of the Permobil group Permobil AB Box 120 861 23 Timrå Sweden Tel: +46 60 59 59 00 Fax: +46 60 57 52 50 E-mail: info@permobil.se...

  • Page 7: Table Of Contents

    Permobil F5 Corpus Contents CONTENTS Serial number labels............................. 9 Repairs ................................. 11 Adjustments ...............................139 Control system ............................157 Troubleshooting R-net..........................159 Cabling Overview............................171 Recommended cushions, seat plates and UniTrack rails..............177...

  • Page 9: Serial Number Labels

    Permobil F5 Corpus Serial number labels SERIAL NUMBER LABELS Chassis Figure 1. Chassis identification number. R-net Power Module Figure 2. Rnet Power Module ID number. R-net control panel Figure 3. Control panel Rnet ID number.
  • Page 10 Permobil F5 Corpus Serial number labels...

  • Page 11: Repairs

    Permobil F5 Corpus Repairs REPAIRS Covers....................13 Batteries ................... 23 Wheels ....................29 Support wheel unit ................36 Link arms ..................37 Friction brakes ................. 41 Wheel Forks ..................42 Shock absorbers ................43 Drive motors..................45 Magnetic wheel locks ..............48 Wheel hub ..................
  • Page 12 Permobil F5 Corpus Repairs Articulating Legrest ...............134 Footplates..................138...

  • Page 13: Covers

    Permobil F5 Corpus Repairs Covers Removal of the chassis covers If possible, on chassis with electric seat lift, raise the seat halfway up, or on chassis with seat tilt only or fixed seat tube, raise the seat tilt halfway backwards, to facilitate removal of the chassis top cover.
  • Page 14 Permobil F5 Corpus Repairs Pull the front chassis cover off the chassis. See fig. 7. Note that the cover is assembled partially inside the chassis at the lower edge. Figure 7. The chassis front cover.
  • Page 15 Permobil F5 Corpus Repairs Assembly of the chassis covers 1. If possible, on chassis with electric seat lift, raise the seat halfway up, or on chassis with seat tilt only or fixed seat tube, raise the seat tilt halfway backwards, to facilitate removal of the chassis top cover.
  • Page 16 Permobil F5 Corpus Repairs Assemble the two knobs holding the chassis covers without tightening them. See fig. 11. Figure 11. The chassis covers are fitted with two knobs. 7. Press the top chassis cover and the front chassis cov- er against each other until any space between them is eliminated, then tighten the knobs.
  • Page 17 Permobil F5 Corpus Repairs Removal of the link arm covers Both sides of the link arms have covers fitted. The covers are fitted with three screws. To remove these covers, the link arm has to be removed. There is also an accent col- our cover fitted on each link arm.
  • Page 18 Permobil F5 Corpus Repairs Removal of the drive package covers including the front fender Removal of front fender NOTE! In fig. 15 the wheelchair is shown without the drive wheel to get a better view of the front fender. However, the drive wheel do NOT need to be removed for this operation.
  • Page 19 Permobil F5 Corpus Repairs Removal of drive motor cover The drive motor cover is assembled with a knob (3) on the top and hook and loop fasteners (4) on the side and a fixing point (5) at the bottom. See fig. 16.
  • Page 20 Permobil F5 Corpus Repairs Assembly of the drive package covers including front fender Assembly of drive gear cover The drive gear cover is assembled with one hook and loop fastener at the top (7) and a fixing point at the bot- tom (8).
  • Page 21 Permobil F5 Corpus Repairs On wheelchairs with lights only (no indicators), posi- tion the adapter cable between the drive motor and gear and through the slot on top of the cover. See fig. Figure 20. On wheelchairs with lights only (no indicators), position the adapter cable between the drive motor and gear and through the slot on top of the cover.
  • Page 22 Permobil F5 Corpus Repairs Assembly of front fender The front fender is assembled with a screw (1) and two fixing points (2). See fig. 23. NOTE! In fig. 23 the wheelchair is shown without the drive wheel to get a better view of the front fender. The drive wheel do NOT need to be removed for this operation.

  • Page 23: Batteries

    Permobil F5 Corpus Repairs Batteries Removal of the batteries For this task the following tools are necessary: • Torque wrench • 1 Allen key socket 8 mm. • 1 Spanner 13 mm. 1. Place the wheelchair on a level surface. If possible,...
  • Page 24 Permobil F5 Corpus Repairs Pull the rear chassis covers off the dual locks and off the chassis. See fig. 28. Figure 28. The chassis rear cover. Remove the four screws holding the battery box. See fig. 29. Figure 29. The battery box is secured with four screws.
  • Page 25 Permobil F5 Corpus Repairs Use the straps to pull the battery box out of the chas- sis. See fig. 31. Figure 31. Use the straps to pull the batteries and the electronics out of the chassis. Loosen the battery connections. See fig. 32.
  • Page 26 Permobil F5 Corpus Repairs Fitting of the batteries 1. Use battery straps and lift new batteries in reverse or- der (leave the straps on the new batteries). Connect the battery connections. NOTE! Also see the sticker on the inside of the chassis...
  • Page 27 Permobil F5 Corpus Repairs Refit the four screws securing the battery box. Use a torque wrench to tighten the screws. Tightening tor- que: 24 Nm / 17.7 Ft/lbs. See fig. 36. Figure 36. The battery box is secured with four screws.
  • Page 28 Permobil F5 Corpus Repairs Assemble the two knobs holding the chassis covers without tightening them. See fig. 39. Figure 39. The chassis covers are fitted with two knobs. 9. Press the top chassis cover and the front chassis cov- er against each other until any space between them is eliminated, then tighten the knobs.

  • Page 29: Wheels

    Permobil F5 Corpus Repairs Wheels Drive wheels For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal 1. Switch off the main power switch on the control panel. 2. Lift up and chock up the wheelchair chassis so that the wheel in question is free of the ground.
  • Page 30 Permobil F5 Corpus Repairs Taking the rim apart The rim can be taken apart to make it possible to assemble/remove solid or pneumatic tires. 1. Remove the wheel in question from the wheelchair. See Removal, Page 29. 2. If the tire is pneumatic, release the air.
  • Page 31 Permobil F5 Corpus Repairs Casters For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal 1. Switch off the main power switch on the control panel. 2. Lift the wheelchair chassis and support it on blocks so that the wheel is off the ground.
  • Page 32 Permobil F5 Corpus Repairs WARNING! The screw must be used once only. Removed screw is not allowed to be reassembled. Other types of screws or washers are not to be used. Do not use any other type of thread lock.
  • Page 33 Permobil F5 Corpus Repairs Taking the rim apart 1. Switch off the main power switch on the control panel. 2. Lift the wheelchair chassis and support it on blocks so that the wheel is off the ground. 3. Remove the wheel. See Removal, Page 31.
  • Page 34 If the wheel bolt is removed for tire service, replace it with a new, unused part from Permobil and tighten the bolt to the recommended torque. Also, inspect the drive axle and wheel rim for any damage. Damage to either part can cause the wheel bolt to loosen or fracture.

  • Page 35: Support Wheels

    Permobil F5 Corpus Repairs Support wheels For this task the following tools are necessary: • 1 Allen key 5 mm. • 1 Spanner 13 mm. Support wheels may be fitted in three different positions; low, medium and high. General With the support wheels fitted in the lower position, low,...

  • Page 36: Support Wheel Unit

    Permobil F5 Corpus Repairs Support wheel unit For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal 1. Switch off the main power switch on the control panel. 2. Remove the drive wheel on the side in question. See.

  • Page 37: Link Arms

    Permobil F5 Corpus Repairs Link arms For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal of rear link arms 1. Switch off the main power switch on the control panel.
  • Page 38 Permobil F5 Corpus Repairs Assembly of rear link arms Assemble in the reverse order. 1. Check that the shaft and link arm are undamaged. Clean as necessary to remove dirt and rust. Replace damaged parts. 2. Make sure the washer (7) is mounted on the axle. See fig. 48.
  • Page 39 Permobil F5 Corpus Repairs Removal of front link arms 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see Manual operation of AP Elevator, Page 2.
  • Page 40 Permobil F5 Corpus Repairs Assembly of front link arms Assemble in the reverse order. 1. Check that the axle and link arm are not damaged. If necessary, clean to remove dirt and rust. Replaced damaged parts. 2. Make sure the washer (1) is mounted on the axle. See fig. 48.

  • Page 41: Friction Brakes

    Permobil F5 Corpus Repairs Friction brakes The casters are equipped with friction brakes working as anti flutter devices. For this task the following tools are necessary: • 1 Torque wrench. • 1 Deep well socket 13 mm. Removal 1. Switch off the main power switch on the control panel.

  • Page 42: Wheel Forks

    Permobil F5 Corpus Repairs Wheel Forks For this task the following tools are necessary: • 1 Torque wrench. • 1 Deep well socket 13 mm. Removal 1. Switch off the main power switch on the control panel. 2. Lift up and chock up the wheelchair chassis so that the wheel in question is free of the ground.

  • Page 43: Shock Absorbers

    Permobil F5 Corpus Repairs Shock absorbers For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. • 1 Spanner 13 mm. Removal of front shock absorbers 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see Manual operation of AP Elevator, Page 2.
  • Page 44 Permobil F5 Corpus Repairs Removal of rear shock absorbers 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see Manual operation of AP Elevator, Page 2.

  • Page 45: Drive Motors

    Permobil F5 Corpus Repairs Drive motors For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. • 1 Allen key 5 mm. • 1 Allen key 4 mm. Removal of drive motors Raise the seat to the highest position.
  • Page 46 Permobil F5 Corpus Repairs Assembly Assemble the drive motor in the reverse order. Fit the drive motor with the four screws. See fig. 58. Figure 58. Fitting/removing the Drive motor. Fit the cable cover onto the drive motor cable/wheel lock cable. See fig. 59 Figure 59.
  • Page 47 Permobil F5 Corpus Repairs Connect the magnetic wheel lock and drive motor ca- bling to the Power Module. See fig. 61. Figure 61. Connect the magnetic wheel lock and drive motor cabling to the Power Module. 5. Fit the drive wheel. See Drive wheels, Page 29.

  • Page 48: Magnetic Wheel Locks

    Permobil F5 Corpus Repairs Magnetic wheel locks For this task the following tools are necessary: • 1 Allen key 3 mm. • 1 Allen key 4 mm. The wheelchair is equipped with a magnetic wheel locks on the left and right drive motor. The magnetic wheel locks are both equipped with a brake release lever which is used to manually release the brakes.
  • Page 49 Permobil F5 Corpus Repairs Assembly of magnetic wheel lock Assemble in the reverse order. 1. Fit the magnetic wheel lock with the brake release lever pointing outwards using the three screws. See fig. 65. The brake release lever has an end position screw...

  • Page 50: Wheel Hub

    Permobil F5 Corpus Repairs Wheel hub For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal 1. Remove the screw holding the wheel hub. See fig. 2. Pull the wheel hub off the axle. If needed use a suit- able puller.
  • Page 51 Permobil F5 Corpus Repairs Assembly 1. Check the axle and key for damages. Clean all parts with alcoholic cleaner. Figure 69. Clean all parts with alcoholic cleaner. 3. Fit the key onto the axle. Position the hub onto the axle using just your hands and make sure the key fits the groove of the hub.
  • Page 52 Permobil F5 Corpus Repairs Apply a thin layer of Loctite 638 around the chamfer of the shaft. See fig. 72. Figure 72. Apply a thin layer of Loctite 638 around the chamfer of the shaft. Fit the screw with washers on the axle. Mind the as- sembly order of the different type of washers.

  • Page 53: Ap Elevator

    Permobil F5 Corpus Repairs AP Elevator For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key 3 mm. • 1 Allen key socket 6 mm. • 1 Allen key socket 8 mm. • 1 Spanner 17 mm.
  • Page 54 Permobil F5 Corpus Repairs accessible, proceed to step 9. Remove the rear attachment screw of the UniTrack rail on the left and right hand side of the seat. See fig. Figure 77. The rear attachment screw of the UniTrack rail.
  • Page 55 Permobil F5 Corpus Repairs Remove the electric motor of the seat tilt mechanism, it is assembled with three screws. See fig. 79. NOTE! The actuator has to be calibrated after refitting! Figure 79. The electric motor of the seat tilt mechanism is assembled with three screws.
  • Page 56 Permobil F5 Corpus Repairs Refit the electric motor of the seat tilt mechanism, it is assembled with three screws. See fig. 82. NOTE! The actuator has to be calibrated after refitting! Figure 82. The electric motor of the seat tilt mechanism is assembled with three screws.
  • Page 57 Permobil F5 Corpus Repairs Mount the leg rest's top cover by carefully pressing its bracket into place on the leg rest's axle. See fig. 85. Figure 85. Mount the leg rest's top cover by carefully pull- ing it straight out.
  • Page 58 Permobil F5 Corpus Repairs Removal 1. Raise the seat lift to its highest position. To raise the seat on a chassis with an electric seat lift that does not work normally because the batteries are dis- charged or the adjustment device is defective, see Manual operation of AP Elevator, Page 53.
  • Page 59 Permobil F5 Corpus Repairs Disconnect the AP Elevator cabling from the ICS Master Module. It is connected to one of the connec- tors J11 or J12. See fig. 91. Release the cable from its cable brackets. Make note of how the cable is as-...
  • Page 60 Permobil F5 Corpus Repairs Remove the two screws (3) holding the AP Elevator at the back. See fig. 94. Figure 94. The two screws holding the AP Elevator at the back. 16. Lift the AP Elevator straight up out of the chassis.
  • Page 61 Permobil F5 Corpus Repairs Assembly Assemble in the reverse order. Fit the AP Elevator into the chassis. Fit the six screws (1) and tighten the two screws (2) holding the AP Ele- vator at the front. Use a torque wrench to tighten the screws.
  • Page 62 Permobil F5 Corpus Repairs 4. Mount the ICS Master Module. See ICS master mod- ule, Page 91. Connect the AP Elevator cabling to the ICS Master Module. It should be connected to one of the connec- tors J11 or J12. See fig. 98.
  • Page 63 Permobil F5 Corpus Repairs Connect the Rnet cable to the contact block at the back of the back rest. See fig. 101. Assemble the ca- ble to its cable brackets. See Rnet and ICS bus cable mounting, Page 81 .

  • Page 64: Ap Elevator Pinch Guards

    Permobil F5 Corpus Repairs AP Elevator pinch guards For this task the following tools are necessary: • 1 Allen key 2,5 mm. Removal 1. Raise the seat to its highest position. 2. Switch off the main power switch on the control panel.
  • Page 65 Permobil F5 Corpus Repairs Assembly Fit the pinch guard to the top plate using the four screws. See fig. 105. Figure 105. The pinch guard is assembled with four screws. Fit the pinch guard to the lower elevator arm the five screws.

  • Page 66: Ap Elevator Battery Pole Protection

    Permobil F5 Corpus Repairs AP Elevator battery pole protection Removal 1. Raise the seat to its highest position. 2. Switch off the main power switch on the control panel. 3. Remove the top chassis cover. See Removal of the chassis covers, Page 13.

  • Page 67: Ap Elevator Lift Motor And Belt

    Permobil F5 Corpus Repairs AP Elevator Lift motor and belt For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. • 1 Allen key 6 mm. • 1 Tensiometer...
  • Page 68 Permobil F5 Corpus Repairs Removal 1. Raise the seat to its highest position. 2. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 93 3.
  • Page 69 Permobil F5 Corpus Repairs Remove the motor, it is attached with three screws. See fig. 113. Figure 113. The motor is attached with three screws. 9. Remove the belt from the belt wheels.
  • Page 70 Permobil F5 Corpus Repairs Assembly Assembly is in the reverse order 1. Assemble the belt on to the belt wheels. Assemble the motor using the three screws and washers. See fig. 114. Figure 114. The motor is attached with three screws.
  • Page 71 Permobil F5 Corpus Repairs Assemble the ICS Master Module bracket. It is at- tached with two screws. See fig. 116. Figure 116. ICS Master Module bracket. 8. Assemble the ICS Master Module. See ICS master module, Page 91. Connect the motor cable to the ICS-Master Module.

  • Page 72: Ap Elevator Tilt Motor

    Permobil F5 Corpus Repairs AP Elevator Tilt motor For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. • 1 Allen key 6 mm. • 1 Spanner 10 mm. • 1 Strap with ratchet (Approved for > 200 Kg /440 Ibs)
  • Page 73 Permobil F5 Corpus Repairs stabilizer. See fig. Remove the screw holding the cable bracket. See fig. 121. Divide the cable by the connector of the cable. Figure 121. Remove the circlip and axle holding the ac- tuators rear end and the screw holding the cable bracket.
  • Page 74 Permobil F5 Corpus Repairs Remove the actuator from the sleigh by unscrewing its nut. See fig. 124. Figure 124. Remove the actuator from the sleigh by un- screwing its nut.
  • Page 75 Permobil F5 Corpus Repairs Assembly Assemble the actuator on to the sleigh by screwing its nut fully in. See fig. 125. Figure 125. Assemble the actuator to the sleigh by un- screwing its nut. 2. Rotate the actuator clockwise to screw it in to the nut as much as possible.
  • Page 76 Permobil F5 Corpus Repairs Connect the cable to the connector on the cable. As- semble the cable bracket using the screw. See fig. 128. Figure 128. Assemble the actuators rear end using the axle and the circlip. 6. Assemble the actuators rear end using the axle and the circlip.

  • Page 77: Ap Elevator Tilt Motor Cabling

    Permobil F5 Corpus Repairs AP Elevator Tilt Motor Cabling For this task the following tools are necessary: • 1 Allen key 3 mm. This section describes how the Tilt Motor Cabling is mounted. The first cable bracket must be mounted with the ca- ble jacket protruding approximately 5 mm / 0.2”.
  • Page 78 Permobil F5 Corpus Repairs If the seat depth is set between 545 – 570 mm (22” - 23”), the cable is mounted in four cable brackets. See fig. 134. Figure 134. Tilt Motor Cable mounted with four cable brackets (Seat depth 545–570 mm (22”-23”)).

  • Page 79: Ap Elevator Spring Unit

    Permobil F5 Corpus Repairs AP Elevator Spring unit For this task the following tools are necessary: • 1 Allen key 5 mm. Removal 1. Raise the seat a bit to get access to the spring unit, stop just before the AP elevator axle touches the spring unit.

  • Page 80: Ap Elevator Track Wheel Kit

    Permobil F5 Corpus Repairs AP Elevator Track Wheel kit For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. WARNING! Two people are required for this task due to heavy lifting. Watch out for moving parts, there is a risk of crushing.

  • Page 81: Rnet And Ics Bus Cable Mounting

    Permobil F5 Corpus Repairs Rnet and ICS bus cable mounting This section describes how the Rnet and ICS bus cables are mounted between the chassis and the seat. The Rnet bus cable is connected to the connector block and mounted in two cable brackets at the back of the back rest.
  • Page 82 Permobil F5 Corpus Repairs The ICS bus cable is connected to the seventh posi- tion of the connector block on the right hand side of the seat. See fig. 140. Figure 140. The ICS bus cable is connected to the sev- enth position of the connector block.
  • Page 83 Permobil F5 Corpus Repairs brackets are mounted with one screw each. See fig. 142. Use a Torque wrench to tighten the screws. Tightening torque 1.2 Nm / 0.9 Ft/lbs. The length of the cable loop between the cable brack- ets on the upper- and lower AP elevator arm must be 170 mm.
  • Page 84 Permobil F5 Corpus Repairs The bus cables are tied together with a cable tie in the middle of the cable loop. See fig. 145. Figure 145. The Rnet- and ICS bus cables are tied to- gether with a cable tie in the middle of the cable loop.
  • Page 85 Permobil F5 Corpus Repairs The cable brackets are mounted with one screw each. See fig. 148. Use a Torque wrench to tighten the screws. Tightening torque 1.2 Nm / 0.9 Ft/lbs. Figure 148. The cable is mounted with three cable brack- ets on the pillar, each mounted with a screw.
  • Page 86 Permobil F5 Corpus Repairs The bus cables are connected to the ICS Master Module. See fig. 150. Figure 150. The bus cable is connected to the ICS Mas- ter Module. The rest of the cables are tied into a loop with a cable tie.

  • Page 87: Battery Cable Holder

    Permobil F5 Corpus Repairs Battery cable holder For this task the following tools are necessary: • 1 Spanner 8 mm. Removal 1. Raise the seat to its highest position. 2. Switch off the main power switch on the control panel.

  • Page 88: Power Module R-Net

    Permobil F5 Corpus Repairs Power Module R-net For this task the following tools are necessary: • 1 Spanner 8 mm. Removal 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see Manual operation of AP Elevator, Page 2.
  • Page 89 Permobil F5 Corpus Repairs Assembly Assemble in reverse order. 1. Reassemble the Power Module, it is fitted with two nuts. See fig. 153. 2. Reconnect the electrical connections to the R-net controller. See fig. 154. 3. Reassemble the chassis covers, see Covers, Page 13.

  • Page 90: Control Panel R-Net

    Permobil F5 Corpus Repairs Control panel R-net For this task the following tools are necessary: • 1 Allen key 5 mm. Removal 1. Switch off the main power switch on the control panel. 2. Remove the cable ties holding the control panel cabling in place under the arm rest. Note the positions of the cable ties for subsequent assembling.

  • Page 91: Ics Master Module

    Permobil F5 Corpus Repairs ICS master module Removal 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are dis- charged or the actuator is defective, the seat can be raised/lowered manually, see Manual operation of AP Elevator, Page 53.
  • Page 92 Permobil F5 Corpus Repairs Assembly Fit the ICS Master Module in the reverse order. CAUTION! The ICS Master Module must be configured for the seat before being fitted. Detailed information on configuration is provided in the Technical manual for the ICS control system.

  • Page 93: Circuit Breaker

    Permobil F5 Corpus Repairs Circuit breaker Resetting The circuit breaker also serves as a battery isolator but is normally referred to as a circuit breaker. Circuit breaker replacement is normally not required; it is of the automatic type that can be reset when tripped.
  • Page 94 Permobil F5 Corpus Repairs Replacing For this task the following tools are necessary: • 1 Phillips screwdriver 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are dis- charged or the actuator is defective, the seat can be raised/lowered manually, see Manual operation of AP Elevator, Page 53.

  • Page 95: Lights And Indicators

    Permobil F5 Corpus Repairs Lights and indicators Main cable Removal 1. Raise the seat to its highest position. 2. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 93.
  • Page 96 Permobil F5 Corpus Repairs Remove the cable from its cable brackets on the left and right hand side of the chassis. See fig. 163. Figure 163. The cable is assembled with three cable brackets on the left and right hand side of the chassis.
  • Page 97 Permobil F5 Corpus Repairs Assembly 1. Raise the seat to its highest position. 2. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 93.
  • Page 98 Permobil F5 Corpus Repairs Assembly the cable to its cable brackets on the left and right hand side of the chassis. See fig. 166. Figure 166. The cable is assembled with three cable brackets on the left and right hand side of the chassis.

  • Page 99: Front Indicator

    Permobil F5 Corpus Repairs Front indicator Removal 1. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 93 2. Remove the drive package covers including the front fender.
  • Page 100 Permobil F5 Corpus Repairs Front lights For this task the following tools are necessary: • 1 Allen key 2,5 mm. Removal 1. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off.
  • Page 101 Permobil F5 Corpus Repairs Assembly 1. Assemble the front light using the two screws from underneath. See fig. 170. 2. Assemble the cable on the inside of the front fender running it through the slots and using a cable tie, then position the end of the lights cable up the hole through the fender.
  • Page 102 Permobil F5 Corpus Repairs Rear lights and indicators Removal 1. Remove the chassis covers. See 173. 2. Disconnect the cables on the back of the light/indica- tor by pulling them straight out. 3. The lights/indicators are assembled on the cover with double sided tape.

  • Page 103: Seat

    Permobil F5 Corpus Repairs Seat Removal For this task the following tools are necessary: • 1 Allen key 3 mm. • 1 Allen key 4 mm. • 1 Allen key 5 mm. 1. Switch off the main power switch on the control panel.
  • Page 104 Permobil F5 Corpus Repairs 7. Remove the cover on the back of the back rest. It is attached with two screws. See fig. 178. Disconnect the Rnet cable from the contact block at the back of the back rest. See fig. 178. Release the cable from its cable brackets on the right hand side of the seat.
  • Page 105 Permobil F5 Corpus Repairs Assembly Position the seat on to the AP Elevator. Figure 180. The seat is assembled with six screws. Assemble the six screws holding the seat. See fig. 180. The seat must be assembled in different hole patterns pending on the seat depth setting.
  • Page 106 Permobil F5 Corpus Repairs Connect the Rnet cable to the contact block at the back of the back rest. See fig. 182. Assemble the ca- ble to its cable brackets. See Rnet and ICS bus cable mounting, Page 81. Figure 182. Reconnect the Rnet cable from the contact block at back of the back rest.
  • Page 107 Permobil F5 Corpus Repairs Reassemble the seat plates, they are fitted with four screws at the back and front edge. See fig. 185. Figure 185. The seat plates are held in place by four screws. 8. Reassemble the seat cushion.

  • Page 108: Unitrack Rails

    Permobil F5 Corpus Repairs UniTrack rails For this task the following tools are necessary: • 1 Allen key 5 mm. UniTrack rails are available in five different lengths that are used depending on the seat depth selected. Removal 1. Remove the two screws that hold the rail in place. See fig. 186.

  • Page 109: Seat Plates

    Permobil F5 Corpus Repairs Seat plates For this task the following tools are necessary: • 1 Allen Key 4 mm. Removal 1. Remove the seat cushion by lifting it straight up. It is attached by means of Velcro on the rear of the cushion.

  • Page 110: Backrest Plates

    Permobil F5 Corpus Repairs Backrest plates For this task the following tools are necessary: • 1 Allen Key 4 mm. Backrest plates are available in three different widths to fit most users. If you change the size of the backrest plates you will also have to change the cushion to one that is a suitable size.
  • Page 111 Permobil F5 Corpus Repairs Removal 1. Remove the backrest cushion by pulling it straight for- wards. It is attached by means of Velcro on the rear of the cushion. 2. Remove the backrest upper plate. For access to the locking mechanism, set the backrest angle to its most upright position.
  • Page 112 Permobil F5 Corpus Repairs Assembly Assembly the lower backrest plate by lining up the four "keyholes" on the locking devices and then slid- ing the plate straight down. See fig. 191. Figure 191. The lower backrest plate is secured by means of four locking devices.

  • Page 113: Armrest Height Adjustment Mechanism

    Permobil F5 Corpus Repairs Armrest height adjustment mechanism Removal For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key 3 mm. • 1 Allen key 4 mm. • 1 Allen key socket 5 mm.
  • Page 114 Permobil F5 Corpus Repairs Remove the backrest profile, which is secured using two screws on the left and right. See fig. 196. Remove by undoing the screws and pulling the backrest profile straight up. Figure 196. The backrest profile is secured using two...
  • Page 115 Permobil F5 Corpus Repairs Screw the adjustment bar down far enough to be able to prise it up out of the groove on the backrest profile. See fig. 199. Figure 199. Screw the adjustment bar down far enough to be able to prise it up out of the groove on the backrest...
  • Page 116 Permobil F5 Corpus Repairs Assembly Push the threaded rod into the backrest profile and at the same time screw on the driver (1). See fig. 200. Figure 200. Apply thread locker. 2. Apply thread locker (Loctite 2701) to the ends of the threaded rod and fit the two end pieces (2 &...
  • Page 117 Permobil F5 Corpus Repairs Reassemble the backrest profile by fitting the bracket into the profile groove on the left and right sides. Slide the profile downwards until the stop on the bracket is touching the end of the backrest profile on both the left side and the right.

  • Page 118: Manual Legrest Adjustment Unit

    Permobil F5 Corpus Repairs Manual Legrest adjustment unit For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. WARNING! Do not subject the legrest to load during assembling or removal.

  • Page 119: Manual Backrest Adjustment Unit

    Permobil F5 Corpus Repairs Manual Backrest adjustment unit For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. WARNING! Do not subject the backrest to load during assembling or removal.

  • Page 120: Legrest Actuator

    Permobil F5 Corpus Repairs Legrest actuator For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. Removal WARNING! Do not subject the legrest to load during assembling or removal. Risk of crushing.
  • Page 121 Permobil F5 Corpus Repairs Assembly 1. Fit the rear fixing screw (M6x12) and washer for the actuator. See fig. 208. Tighten the screw using a torque wrench. Tightening torque 9.8 Nm / 7.2 Ft/lbs. 2. Fit the front fixing screw (M10x60), spacer and washer for the actuator. See fig. 208. Tighten the screw using a tor- que wrench.

  • Page 122: Backrest Actuator

    Permobil F5 Corpus Repairs Backrest actuator For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. CAUTION! Do not subject the legrest to load during assembling or removal.
  • Page 123 Permobil F5 Corpus Repairs Assembly 1. Assemble the front end of the actuator with the screw and washer. Tightening torque 9.8 Nm / 7.2 Ft/lbs. See fig. 210. 2. Fit the rear fixing screw, spacer and washer for the actuator. Tighten the screw using a torque wrench. Tightening torque: 24 Nm / 17.7 Ft/lbs.

  • Page 124: Backrest Actuator Bracket

    Parts needed are included in the spare parts kit. Contact Permobil or your dealer for further information. Figure 212. If the actuator bracket is protruding at the rear, the function has been triggered, , the function has been triggered and the bracket must then be reas- sembled and some parts must be replaced.
  • Page 125 Permobil F5 Corpus Repairs Removal 1. Raise the chair to its highest position. 2. Switch off the main power switch on the control panel. 3. Remove the seat cushion. 4. Remove seat plates. See Seat plates, Page 109. 5. Remove the UniTrack rail on the left hand side of the seat.
  • Page 126 Permobil F5 Corpus Repairs Assembly 1. Fit the leaf spring (6) on the actuator bracket. See fig. 216. 2. Fit the key (5) on top of the leaf spring (6). See fig. 216. 3. Fit the bushing (4) on the screw (2). See fig. 216.

  • Page 127: Legrest

    Permobil F5 Corpus Repairs Legrest For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key 6 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. Removal 1. Switch off the main power switch on the control panel.
  • Page 128 Permobil F5 Corpus Repairs WARNING! Do not subject the legrest to load when adjusting. Risk of crushing. Remove the front bracket of the manual adjustment unit/actuator. See fig. 221. Start with the lock nut and the washer on the inside of the bracket, then remove the screw and washer.
  • Page 129 Permobil F5 Corpus Repairs Assembly Assemble the legrest using the two screws and spacers. See fig. 222. Use a torque wrench to tighten the screws. Tightening torque 24 Nm / 17.7 Ft/lbs. Figure 222. The legrest is held in place by two screws and spacers.
  • Page 130 Permobil F5 Corpus Repairs Assemble the legrest's top cover by carefully pressing its bracket into place on the legrest's fixing screws/ spacers. See fig. 224. Figure 224. Assemblet the legrest's top cover by carefully pressing its bracket into place on the legrest's fixing...

  • Page 131: Legrest Strap

    Permobil F5 Corpus Repairs Legrest strap For this task the following tools are necessary: • 1 Allen key 3 mm • 1 Steel ruler WARNING! Do not subject the legrest to load during assembly or removal. Risk of crushing. Removal 1.

  • Page 132: Legrest Slide Bushings

    Permobil F5 Corpus Repairs Legrest slide bushings Removal For this task the following tools are necessary: • 1 Allen key 3 mm. 1. Set the angle of the legrest to its outermost position. 2. Switch off the main power switch on the control panel.
  • Page 133 Permobil F5 Corpus Repairs WARNING! Do not subject the legrest to load during assembly or removal. Risk of crushing. 4. Remove the slide bushing in the upper section of the legrest, which is attached using two screws. See fig. 228.
  • Page 134 Permobil F5 Corpus Repairs Articulating Legrest For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. Removal 1. Switch off the main power switch on the control panel.
  • Page 135 Permobil F5 Corpus Repairs WARNING! Do not subject the legrest to load when adjusting. Risk of crushing. Remove the front bracket of the manual adjustment unit/actuator. See fig. 232. Start with the lock nut (7) and the shim washer (6) on the inside of the bracket, then remove the screw (3), washer (4) and spacer (5).
  • Page 136 Permobil F5 Corpus Repairs Mounting Mount the legrest using the axle and the two circlips. See fig. 233. Figure 233. The legrest is held in place by an axle (2) with a circlip (1) on the left and right hand side of the legrest..
  • Page 137 Permobil F5 Corpus Repairs Mount the legrest's top cover by carefully pressing its bracket into place on the legrest's axle. See fig. 235. Figure 235. Mount the legrest's top cover by carefully pressing its bracket into place on the legrest's fixing...
  • Page 138 Permobil F5 Corpus Repairs Footplates For this task the following tools are necessary: • 1 Allen key socket 5 mm. Removal 1. Switch off the main power switch on the control panel. 2. Remove the screw holding the footplate in place. See fig.

  • Page 139: Adjustments

    Permobil F5 Corpus Adjustments ADJUSTMENTS Shock absorber adjustment............140 Friction brake adjustment.............141 Seat depth ..................142 Seat width..................146 Seat height with Seat Tilt Only/Seat Tube Fixed ......147 Backrest height................148 Armrest height ................150 Armrest angle ................151 Armrest height/angle - Individual adjustment......152 Armrest width .................153 Thigh support .................155...

  • Page 140: Shock Absorber Adjustment

    Permobil F5 Corpus Adjustments Shock absorber adjustment For this task the following tools are necessary: • 1 Shock absorber adjustment tool The spring force of the shock absorber must be adjusted to the correct value. The spring force can be adjusted to suit different body weights by means of the adjusting nut (A).

  • Page 141: Friction Brake Adjustment

    Permobil F5 Corpus Adjustments Friction brake adjustment For this task the following tools are necessary: • 1 Spanner 13 mm. 1. Remove the cover (1) on the link arm. See fig 241. 2. Adjust the friction brakes by tightening or loosening the lock nut (2).

  • Page 142: Seat Depth

    Permobil F5 Corpus Adjustments Seat depth For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. The seat depth can be adjusted to suit different users. There are seven fixed levels, each 25 mm / 1” apart.
  • Page 143 Permobil F5 Corpus Adjustments Adjustment of the front section of the Seat frame (Leg rest position): Remove the five screws marked (L) securing the Seat frames front section. See fig. 244. Figure 244. The position of the front part of the Seat frame (Leg rest position) is fixed by five screws marked with the letter L.
  • Page 144 Permobil F5 Corpus Adjustments 6. Secure it at the required setting by remounting the five screws. Adjustment of the rear section of the Seat frame (Back rest position): Remove the seven screws marked (B) securing the Seat frames rear section, see fig.
  • Page 145 Permobil F5 Corpus Adjustments Mount seat plates of a suitable length for the seat depth setting. The plates are held in place by two screws at the back edge and two quick-mount clamps at the front. See fig. 247. Figure 247. The seat plates are held in place by two screws at the back edge and two quick-mount clamps at the front.

  • Page 146: Seat Width

    Permobil F5 Corpus Adjustments Seat width For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. The seat width can be adjusted to give the user optimal comfort. There are four fixed levels, each 25 mm / 1”...

  • Page 147: Seat Height With Seat Tilt Only/Seat Tube Fixed

    Permobil F5 Corpus Adjustments Seat height with Seat Tilt Only/Seat Tube Fixed For this task the following tools are necessary: • 1 Allen key socket 6 mm. • 1 Torque wrench • 1 Spanner 13 mm. The seat height can be adjusted to give the user optimal comfort.

  • Page 148: Backrest Height

    Permobil F5 Corpus Adjustments Backrest height For this task the following tools are necessary: • 1 Allen key 3 mm. The backrest height can be adjusted to give the user opti- mal comfort. Adjustment is possible by moving the lock- ing mechanism on the upper section of the backrest between six fixed stages 25 mm / 1”...
  • Page 149 Permobil F5 Corpus Adjustments 5. Lift up the upper section of the backrest enough that the locking mechanism can be assembled with its top edge in line with the required height on the backrest scale. See the illustration. Assemble the locking mechanism using the two screws.

  • Page 150: Armrest Height

    Permobil F5 Corpus Adjustments Armrest height For this task the following tools are necessary: • 1 Allen key 5 mm. The height of the armrest can be adjusted to provide the user with optimal comfort. The scale on the back of the back- rest shows the current height setting for the arm rests.

  • Page 151: Armrest Angle

    Permobil F5 Corpus Adjustments Armrest angle The angle of the armrest can be easily adjusted to provide the user with optimal comfort. 1. Loosen the check-nut on the adjustmentbar in question. See fig. 257. 2. Adjust the armrest angle by turning the adjustment bars. See fig. 257.

  • Page 152: Armrest Height/Angle - Individual Adjustment

    Permobil F5 Corpus Adjustments Armrest height/angle - Individual adjustment For this task the following tools are necessary: • 1 Allen key 8 mm. WARNING! Do not subject the armrests to load when adjusting them. Risk of crushing. This type of adjustment is only performed in special cases.

  • Page 153: Armrest Width

    Permobil F5 Corpus Adjustments Armrest width For this task the following tools are necessary: • 1 Allen key 6 mm. The distance between the armrests can be adjusted to give the user optimal comfort. Adjustment of the left and right armrests uses three fixed levels, each 25 mm / 1”...
  • Page 154 Permobil F5 Corpus Adjustments Turn the adjustment bar bracket For this task the following tools are necessary: • 1 Block spanner 10 mm. With the armrests set both wide and low, the adjustment bar for the left armrest angle can touch the rear actuator bracket for the backrest angle.

  • Page 155: Thigh Support

    Permobil F5 Corpus Adjustments Thigh support The position of the thigh support can be adjusted forwards or backwards to give the user optimal comfort. Slide the thigh support forwards or backwards to the desired position. Figure 261. The position of the thigh support can be adjusted...

  • Page 156: Trunk Support Height

    Permobil F5 Corpus Adjustments Trunk support height For this task the following tools are necessary: • 1 Allen key 5 mm. The height of the trunk support can be adjusted to give the user optimal comfort. 1. Loosen the screw for trunk support height adjustment approximately 2 turns. See fig. 262.

  • Page 157: Control System

    Standard parameter files can be down- loaded from Permobil’s website, www.permobil.se. For more information on programming/adjustment of the Rnet control system and obtaining parameter files, see the...
  • Page 158 Permobil F5 Corpus Control system...

  • Page 159: Troubleshooting R-Net

    The following troubleshooting guide describes a number of faults and events which may occur when you use your wheelchair, together with suggested remedies. Note that this guide cannot describe all the problems and events which may occur and you should always contact your service contact or Permobil in case of doubt. EVENT...

  • Page 160: Diagnostic Screens

    Diagnostics should only be performed by persons with sound knowledge of the wheelchair’s electronic control system. Incorrect or poorly performed repair works may make it dangerous to use the wheelchair. Permobil accepts no liability for any personal injury or damage to the wheelchair and its surroundings that occurs on account of incorrect or poorly performed repair work.
  • Page 161 Repair of defective units Apart from specific OEM-approved spare parts (contact Permobil for further information on these), there are no re- placeable parts in the R-net control system. Consequently, defective units must be sent to Permobil or a Permobil-ap- proved repairer for repair.
  • Page 162 The system log is accessed by means of programming directly in the system (On Board Programming, OBP). Contact Permobil or your repair engineer for more information on OBP. Go to OBP mode • Select System from the menu.
  • Page 163 Permobil F5 Corpus Troubleshooting R-net Definitions of diagnostics messages When an error message has been displayed and the defective module has been identified, you can use the following definitions to determine the possible cause of the error and what remedial action is required to correct it.
  • Page 164 Permobil F5 Corpus Troubleshooting R-net Joystick Error The commonest cause for this error is that the joystick was moved away from its central position before and during the time at which the control system was switched on. The screen for a shifted joystick is displayed for 5 seconds. If the joystick is not released during this time, a joystick error is registered.
  • Page 165 If no new modules have been added: • Disconnect one module at a time and cycle the voltage. If the error persists after the checks listed above have been performed, consult your service contact or Permobil. Memory Error This is a non-specific memory error that may be caused by any of the system modules.
  • Page 166 Programming should only be performed by persons with sound knowledge of control systems from PGDT. Incorrect programming can mean that the wheelchair is not safe to use. Permobil cannot be held responsible for losses of any kind if the control system factory settings are altered by programming.
  • Page 167 The necessary information on other tests is available in the wheelchair service manual. Permobil cannot be held responsible for losses of any kind that may arise when these tests are conducted, or that arise as a consequence of further relevant tests not being conducted.
  • Page 168 If any part is replaced without Permobil’s approval, the control system’s warranty lapses. Permobil cannot be held responsible for losses of any kind arising as a result of a component of the R-net control system being opened, adjusted or modified without permission.
  • Page 169 If any part is replaced without Permobil’s approval, the wheelchair’s warranty lapses. Permobil accepts no liability for any loss that occurs as a a result of a component of the R-net control system being opened, adjusted or modified without permission.
  • Page 170 Diagnostics should only be performed by persons with sound knowledge of the wheelchair’s electronic control system. Incorrect or poorly performed repair works may make it dangerous to use the wheelchair. Permobil accepts no liability for any personal injury or damage to the wheelchair and its surroundings that occurs on account of incorrect or poorly performed repair work.

  • Page 171: Cabling Overview

    Permobil F5 Corpus Cabling Overview CABLING OVERVIEW Chassis...............................172 Seat................................174...
  • Page 172 Permobil F5 Corpus Cabling Overview Chassis...
  • Page 173 Permobil F5 Corpus Cabling Overview...
  • Page 174 Permobil F5 Corpus Cabling Overview Seat...
  • Page 175 Permobil F5 Corpus Cabling Overview...
  • Page 176 Permobil F5 Corpus Cabling Overview...

  • Page 177: Recommended Cushions, Seat Plates And Unitrack Rails

    Permobil F5 Corpus Recommended cushions, seat plates and UniTrack rails RECOMMENDED CUSHIONS, SEAT PLATES AND UNITRACK RAILS Seat cushions, seat plates and UniTrack rails Seat depth Seat width Cushion (Length) Cushion (Width) Seat plate (Length) UniTrack rail (Length) 370 mm / 15”...
  • Page 178 Permobil F5 Corpus Index INDEX Lights and indicators - Front lights ........100 AP Elevator - battery pole Lights and indicators - Main protection........66 cable ........95 AP Elevator - Lift motor and belt ...68 Lights and indicators - Rear AP Elevator - Manual operation ..53 lights and indicators ....
  • Page 180 (dD 0 I 1 I | T R T V U w...

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