Pontiac Fiero 1988 Service Manual page 859

7B2A-14
5-SPEED
ISUZU MANUAL TRANSAXLE
23. Apply Loctite No. 262 or equivalent to the
threads of the input and output shafts. Carefully
wipe any oil from the threads on the input and
output shafts. Use care not to allow the material
to flow into the splines of the 5th gear and input
shaft. Install new retaining nuts and tighten to
128 N«m (94 lbs. ft.). Stake nuts after reaching
final torque.
24. Assemble the control box as follows:
• Assemble the stopper cam and the internal
lever. Make sure that the serrations on the
stopper cam and the internal lever are
aligned.
• Install the stopper cam and internal lever
to the shift lever assembly.
• Align the stopper cam alignment mark
with the center on the internal lever
(Figure 46).
• Check to see that the reverse inhibitor
mechanism operates properly.
o Use a new roll pin to attach the internal
lever during assembly.
25. Install a new gasket with the control box assem-
bly on the transaxle case and tighten four bolts
to 17 N-m (13 lbs. ft.).
Make sure transaxle shifts properly before
installing rear cover.
26. Install a new gasket with the rear cover. Install
seven bolts and tighten the bolts to 17 N«m (13
lbs. ft.).
27. Install the clutch fork assembly if it has been
removed. Install the bushing into the upper hole
using J 28412 (Figure 47). Install the oil seal
next using J 28406. Install the clutch shaft cap.
Before installing the bushing, apply grease to
both the inside and outside of bushings.
S T O P P E R cum
I N T E R N A L L E V E R
A L I G M E N T M A R K
G34045 7B2-AN
Figure 47 Clutch Shaft Bushing
28. Install the clutch release bearing, see Section
7C. Measure the rotating torque on the input
shaft as shown in Figure 48. When measuring,
the input shaft should be to the upper side and
the differential assembly to the lower side. The
rotating torque should be less than 7 lbs. in.
G34047-7B2 AN
Figure 46 Stopper Cam Alignment Mark Figure 48 Checking Input Shaft Rotating Torque