Graco SuperCat 232098 Manuals

Manuals and User Guides for Graco SuperCat 232098. We have 1 Graco SuperCat 232098 manual available for free PDF download: Instruction Manual

Graco SuperCat 232098 Instruction Manual (112 pages)

Proportioner Packag

Brand: Graco | Category: Industrial Equipment | Size: 3.18 MB

Table of Contents
2
Heated Models
4
Instruction Manuals
4
Symbols
5
Warnings
5
Component Identification
8
Installation
9
General Information
9
Keep the Component Fluid Paths Separate
9
Moving the Proportioner
9
Connect the Main Air Line
9
241157 Heater Kit
10
Installing Additional Heaters
12
240689 Feed Pump Control Kit
15
240690 Level Sensor Kit
15
240688 Low Pressure Sensor Kit
15
Relocate the MIX Manifold
16
Additional Guns
16
Ground the Equipment
17
10. Check Grounding Continuity
17
Fill Pump Throat Packing Nut/Wet Cup
18
Fill Air Lubricator
18
610 Solvent Pump Siphon Hose
18
Metal Waste Container
19
Tighten Fluid Line Connections and Fasteners
19
16. Do a Complete System Flush
19
Follow the Setup Procedure
19
General Operation
20
Pressure Relief Procedure
20
Monitor the Material Supply
20
When to Flush the System
21
Fluid Heaters
21
Control Overview
23
Modes of Operation
23
Operator Keypad and Display
23
System Schematic Panel
24
Setup Mode
24
Manual or Spray Mode
26
Using the Manual/Spray Mode Instructions
26
To Turn off an Alarm
26
Emergency Stop
26
Reservoir Low Level Sensor
27
Reservoir Full Level Sensor (Optional)
27
Cycle Counting and Material Usage
28
Solvent Usage
28
Solvent Usage Reset
28
Pressure Sensors
29
Low Pressure a or B (Optional)
29
High Pressure a or B
29
Pressure Differential
29
Material Usage
30
Material Usage Reset
30
Temperature Limits
31
Work Life Time
32
Setup Mode
33
Using the Setup Mode Instructions
33
Entering Setup Mode
34
Navigating Within Setup Mode
34
Saving Changes - Exiting Setup Mode
34
Setup Functions
35
Solvent Pump Cycle Total (Non-Resettable)
35
Solvent Usage
36
Amount of Solvent
37
Select Stored Recipes
38
Save Recipes
39
Current Software Revision
39
High Pressure a or B
40
Maximum Pressure Differential
41
Peak Pressures Display
42
Low Pressure a or B (Optional)
43
Low Pressure Sensor Option
44
Premier Pump Cycle Total (Non-Resettable)
45
Material B Usage
46
Material a Usage
47
Feed Pump Alarm Time (Optional)
48
Premier Pump Cycle Count (Optional, Non-Resettable)
49
Level Sensor Selection
50
Number of Software Startups
50
Units of Measurement
51
Byte Code Information
51
Material a High Temperature Limit
52
Material a Low Temperature Limit
52
Material B High Temperature Limit
53
Material B Low Temperature Limit
53
Work Life Timer
54
Temperature Sensor (Optional)
55
Setting Pressure Alarm Levels
56
Recipe Chart
57
Troubleshooting
59
Fluid Path and Sensor Schematic (Non-Heated Systems)
59
Fluid Path and Sensor Schematic (Heated Systems)
60
Level Sensors
61
Adjusting Level Sensors
61
Feed Pumps
62
Feed Pump Setup Check
62
High Pressure Sensors
63
High Pressure Sensor Check
63
Low Pressure Sensors
64
Low Pressure Sensor Check
64
Temperature Limit Sensors
65
Premier Pump
66
Pump Lowers
67
Solvent Pump
71
Air Solenoid Check
71
Material Usage Display Check
72
Electronic Control Check
73
Continuity Checks
73
Care of the System
75
Clean the Reservoir Outlet Filters
75
Clean the Fluid Outlet Filters
76
Agitator Care
76
Clean the Static Mixer
77
Premier Pump Throat Packing Nut/Wet Cup
77
Bearing Lubrication
78
Air Lubrication
78
Service
79
Instruction Manuals
79
Hardware or Software Updates
79
Use of PTFE Tape
79
Required Tools
79
Removing Displacement Pumps a and B
80
Reinstalling Displacement Pumps a and B
80
Removing the Premier Air Motor
82
Reinstalling the Premier Air Motor
82
Replacing the Bearings
83
Removing the Solvent Pump
84
Removing the MIX Manifold
85
Blinking or Blank Display
86
Replacing the Circuit Board, Keypad, System Schematic Panel or Wire Harness
86
Replacing the Solenoid Valves
88
Replacing the Sensors
89
Power Supply Turbine Alternator Service
92
Parts
94
Heated Packages
94
Supercat Proportioner
96
Premier Pump Assembly
101
Electonic Pneumatic Control
102
Solvent Pump Assembly
105
Fluid Valve Control Assembly
106
Frame Assembly
108
Dimensions
110
Technical Data
111
Graco Standard Warranty
112
Graco Phone Number
112

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