Graco SuperCat 23209 Manuals

Manuals and User Guides for Graco SuperCat 23209. We have 1 Graco SuperCat 23209 manual available for free PDF download: Instructions Manual

Graco SuperCat 23209 Instructions Manual (114 pages)

Proportioner Packag

Brand: Graco | Category: Industrial Equipment | Size: 14.12 MB

Table of Contents
4
Heated Models
6
Instruction Manuals
6
Symbols
7
Warnings
7
Component Identification
10
Installation
11
General Information
11
Keep the Component Fluid Paths Separate
11
Moving the Proportioner
11
Connect the Main Air Line
11
241157 Heater Kit
12
Installing Additional Heaters
14
240689 Feed Pump Control Kit
17
240690 Level Sensor Kit
17
240688 Low Pressure Sensor Kit
17
Relocate the MIX Manifold
18
Additional Guns
18
Ground the Equipment
19
10. Check Grounding Continuity
19
Fill Pump Throat Packing Nut/Wet Cup
20
Fill Air Lubricator
20
610 Solvent Pump Siphon Hose
20
Metal Waste Container
21
Tighten Fluid Line Connections and Fasteners
21
16. Do a Complete System Flush
21
Follow the Setup Procedure
21
General Operation
22
Pressure Relief Procedure
22
Monitor the Material Supply
22
When to Flush the System
23
Fluid Heaters
23
Control Overview
25
Modes of Operation
25
Operator Keypad and Display
25
System Schematic Panel
26
Setup Mode
26
Manual or Spray Mode
28
Using the Manual/Spray Mode Instructions
28
To Turn off an Alarm
28
Emergency Stop
28
Reservoir Low Level Sensor
29
Reservoir Full Level Sensor (Optional)
29
Cycle Counting and Material Usage
30
Solvent Usage
30
Solvent Usage Reset
30
Pressure Sensors
31
Low Pressure a or B (Optional)
31
High Pressure a or B
31
Pressure Differential
31
Material Usage
32
Material Usage Reset
32
Temperature Limits
33
Work Life Time
34
Setup Mode
35
Using the Setup Mode Instructions
35
Entering Setup Mode
36
Navigating Within Setup Mode
36
Saving Changes - Exiting Setup Mode
36
Setup Functions
37
Solvent Pump Cycle Total (Non-Resettable)
37
Solvent Usage
38
Amount of Solvent
39
Select Stored Recipes
40
Save Recipes
41
Current Software Revision
41
High Pressure a or B
42
Maximum Pressure Differential
43
Peak Pressures Display
44
Low Pressure a or B (Optional)
45
Low Pressure Sensor Option
46
Premier Pump Cycle Total (Non-Resettable)
47
Material B Usage
48
Material a Usage
49
Feed Pump Alarm Time (Optional)
50
Premier Pump Cycle Count (Optional, Non-Resettable)
51
Level Sensor Selection
52
Number of Software Startups
52
Units of Measurement
53
Byte Code Information
53
Material a High Temperature Limit
54
Material a Low Temperature Limit
54
Material B High Temperature Limit
55
Material B Low Temperature Limit
55
Work Life Timer
56
Temperature Sensor (Optional)
57
Setting Pressure Alarm Levels
58
Recipe Chart
59
Troubleshooting
61
Fluid Path and Sensor Schematic (Non-Heated Systems)
61
Fluid Path and Sensor Schematic (Heated Systems)
62
Level Sensors
63
Adjusting Level Sensors
63
Feed Pumps
64
Feed Pump Setup Check
64
High Pressure Sensors
65
High Pressure Sensor Check
65
Low Pressure Sensors
66
Low Pressure Sensor Check
66
Temperature Limit Sensors
67
Premier Pump
68
Pump Lowers
69
Solvent Pump
73
Air Solenoid Check
73
Material Usage Display Check
74
Electronic Control Check
75
Continuity Checks
75
Care of the System
77
Clean the Reservoir Outlet Filters
77
Clean the Fluid Outlet Filters
78
Agitator Care
78
Clean the Static Mixer
79
Premier Pump Throat Packing Nut/Wet Cup
79
Bearing Lubrication
80
Air Lubrication
80
Service
81
Instruction Manuals
81
Hardware or Software Updates
81
Use of PTFE Tape
81
Required Tools
81
Removing Displacement Pumps a and B
82
Reinstalling Displacement Pumps a and B
82
Removing the Premier Air Motor
84
Reinstalling the Premier Air Motor
84
Replacing the Bearings
85
Removing the Solvent Pump
86
Removing the MIX Manifold
87
Blinking or Blank Display
88
Replacing the Circuit Board, Keypad, System Schematic Panel or Wire Harness
88
Replacing the Solenoid Valves
90
Replacing the Sensors
91
Power Supply Turbine Alternator Service
94
Parts
96
Heated Packages
96
Supercat Proportioner
98
Premier Pump Assembly
103
Electonic Pneumatic Control
104
Solvent Pump Assembly
107
Fluid Valve Control Assembly
108
Frame Assembly
110
Dimensions
112
Technical Data
113
Graco Standard Warranty
114
Graco Phone Number
114

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Graco SuperCat 23209 Instructions Manual (114 pages)

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