CYBEX Arc Trainer 425A Service Manual page 61

Kit No. 425AK017 - Plastic Insert
NOTE: This instruction sheet describes how to replace
the plastic insert on the Arc Trainer 425A.
Tools Required
Phillips screwdriver
•
5/16" Nut driver or wrench
•
5/32" Allen wrench
•
7/32" Allen wrench (2)
•
1. Read and understand all instructions thoroughly
before installing this kit.
2. Verify kit contents. See Figure 1.
A. Plastic Insert, (1), 425A-465
B. Loctite, (1), YA000201
Figure 1
! WARNING: Disconnect the power cord before
beginning this procedure. Keep wet
items away from inside parts of the
unit. Electrical shock could occur
even if the unit is unplugged.
3. Disconnect the external power source.
A. Unplug the power cord from the power outlet.
NOTE: To protect paint, place a cloth over upper
frame before removing handles.
4. Remove the input handles.
A. Using a 5/32" Allen wrench, remove the
Button Head Socket Cap Screw (BHSCS),
washer, end cap and spacer securing the
S-link to the input handles. See Figure 2.
Arc Trainer
®
• Utility knife
• Cloth
A
B
425A Plastic Insert
BHSCS/
Loctite
Washer
End Cap
Figure 2
B. Unplug the heart rate cables. See Figure 3.
C. Using two 7/32" Allen wrenches, remove the
BHSCS and washer from the pivot shaft.
See Figure 3.
Left Input Handle
BHSCS/
Loctite
Washer
Heart Rate
Cables
Figure 3
D. Slide the pivot shaft through main frame
opening to remove input handles. See
Figure 3.
E. Set input handles aside (these will be
reattached step 15).
5. Remove the front cover.
A. Using a Phillips screwdriver, remove the four
screws securing the front cover. See Figure 4.
B. Remove front cover.
Installation Instructions
Input
Handle
Loctite
Grease
S-Link
Spacer
Right Input Handle
Opening
Pivot Shaft
Grease
Loctite
Washer
BHSCS/
Loctite