Service Information; Troubleshooting - KYMCO People Service Manual

8. DRIVE AND DRIVEN PULLEYS/
V-BELT

SERVICE INFORMATION

GENERAL INSTRUCTIONS
x The drive pulley, clutch and driven pulley can be serviced with the engine installed.
x Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Item
Movable driven face bushing I.D.
Driven face collar O.D.
Drive belt width
Clutch lining thickness
Clutch outer I.D.
Weight roller O.D
Drive pulley collar O.D.
TORQUE VALUES
Drive face nut
Clutch outer nut
Clutch drive plate nut
SPECIAL TOOLS
Universal holder
Clutch spring compressor

TROUBLESHOOTING

Engine starts but motorcycle won't move
x Worn drive belt
x Broken ramp plate
x Worn or damaged clutch lining
x Broken driven face spring
Engine stalls or motorcycle creeps
x Broken clutch weight spring
Standard (mm)
40.000 40.025
39.965 39.955
3.963 4.037
153.0 153.2
22.92 23.08
26.960 26.974
88.2 98N-m
49.0 58.8N-m
49.0 58.8N-m
E017
E034
PEOPLE/PEOPLE S 250
Service Limit (mm)
23.6 24.4
Lack of power
x Worn drive belt
x Weak driven face spring
x Worn weight roller
x Faulty driven face
40.06
39.85
22.0
2.0
153.5
22.0
26.90
8-2