Starter Assembly - Yamaha V star 1100 Owner's Manual

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washer and the nut (Figure 31). The number and or-
der of the washers and shims varies.
16. Remove the brush holder assembly (Figure 32)
from the armature housing.
17. Remove the insulator (A, Figure 33) from the
brush holder assembly.
18. Separate the positive brush assembly (A, Fig-
ure 34), including the spacer (B) and terminal bolt
(C), from the brush holder (D).
Assembly
1. Seat the washer (Figure 24) in the front end cap.
2. Install the ring gear holder (Figure 23) so its tabs
fit into the slots in the end cap. Install the holder so
its female recess faces up out of the end cap.
3. Install the ring gear (Figure 22) so its male index
engages the female recess in the ring gear holder.
4. Install a planetary gear (Figure 21) onto each
post in the front end cap.
CAUTION
When installing the positive brush as
sembly, make sure an insulated por
tion of each positive brush wire (E,
Figure 34) sits within a cutout in the
brush holder. If bare wire touches the
holder, the starter will short to
ground.
5. Install the positive brush assembly (A, Figure
34) onto the brush holder so an insulated portion of
each positive brush wire (E) sits within a cutout in
the brush holder.
6. Lower the assembly into the insulator (A, Fig-
ure 33) so the cutout in the insulator engages the
spacer (B, Figure 33) on the terminal bolt.
31
32
33
34
CHAPTER NINE