JUKI IP-110 Instruction Manual
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JUKI IP-110 Instruction Manual

JUKI IP-110 Instruction Manual

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ENGLISH
INSTRUCTION MANUAL
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
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  • Page 1 ENGLISH INSTRUCTION MANUAL * "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A. –  –...

  • Page 2: Table Of Contents

    CONTENTS 1. SETUP OF HARDWARE ....................1 1-1. Installing IPOP circuit board ......................1 1-2. Installing the panel.........................1 2. HOW TO USE THE OPERATION PANEL ...............2 2-1. Names and functions of each components .................2 2-2. Adjusting the contrast of the operation panel display ...............4 2-3.

  • Page 3: Setup Of Hardware

    1. SETUP OF HARDWARE Refer to Instructon Manual for SC-50 together wth ths Instructon Manual. WARNING : • To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. •...

  • Page 4: How To Use The Operation Panel

    2. HOW TO USE THE OPERATION PANEL 2-1. Names and functions of each components 1 Re-sewng swtch 8 Informaton swtch !5 Power dsplay lamp 2 Needle up/down compensatng swtch 9 Materal edge sensor swtch !6 Meda cover 3 Screen changeover swtch !0 One-shot sttchng swtch !7 Meda slot (Meda nsertng openng) 4 Wth/wthout reverse feed sttch at...
  • Page 5 7 Teachng swtch Unused 8 Informaton swtch Ths s the swtch to perform varous functon settngs. 9 Materal edge sensor Rendered effectve when the materal edge sensor s nstalled on swtch the machne. Used for selectng whether or not the materal edge sensor s used durng sewng.

  • Page 6: Adjusting The Contrast Of The Operation Panel Display

    2) Connect the optonal relay cable connector to CN05 3 of the producton control swtch connectng connector. Note) Prepare the switch main unit by the customers or ask JUKI business office about it. Optional relay cable A (asm.) JUKI Part No. 40008168...

  • Page 7: Screen List

    2-4. Screen list WELCOME screen s dsplayed mmedately after turnng ON the power. The screen mmedately after WELCOME screen becomes the settng screen of pattern selecton. Every tme swtch s pressed, the screen changes. When connectng wth the sewng machne of MO system, MF system, MH system and DLN system, or settng  of Functon settng No.
  • Page 8 ■ Number of stitches of overlapped stitching setting screen Settng of number of sttches of overlapped sttchng s performed. ■ Number of stitches of square stitching setting screen Settng of number of sttches of square sttchng s performed. ■ Output display screen Fnal target set value, current target value and actual results up to now are dsplayed.

  • Page 9: How To Operate The Operation Panel For Sewing Stitching Patterns

    2-5. How to operate the operation panel for sewing stitching patterns (1) Free stitching pattern Sewing pattern Press to dsplay the pattern lst screen. ) Press swtch 1 to select the free sttchng pattern, and the screen s automatcally changed over to the number of sttches of free sttchng settng screen to dsplay the number of sttches whch has been already set.

  • Page 10: Constant Dimension Stitching Pattern

    3) Press swtch 2 to set the reverse sttchng at the start of sewng. No settng Reverse sttchng Double reverse sttchng at the start of sewng at the start of sewng 4) Press swtch 3 to set the reverse sttchng at the end of sewng. No settng Reverse sttchng Double reverse sttchng...

  • Page 11: Overlapped Stitching Pattern

    2) When changng the number of sttches of the reverse sttchng, change t wth swtches 4 and 5 for settng the number of sttches of A and B. In addton, when changng the number of sttches of the constant dmenson sttchng, change t wth swtches 6 and 7 for settng the number of sttches of C D.

  • Page 12: Square Stitching Pattern

    2) When changng the number of sttches, change t wth swtches 2 and 3 for settng the number of sttches for processes A through C. To change the number of tmes of the whole processes, change t wth swtches 4 and 5 for settng the number of processes D. (The range of the number of sttches A, B and C that can be changed : 0 to 9 sttches.
  • Page 13 2) When changng the number of sttches of reverse sttchng, change t wth swtches 4 and 5 for settng the number of sttches of A and B. In addton, when changng the number of sttches of square sttchng, change t wth swtches 6 and 7 for settng the number of sttches of C and D.

  • Page 14: How To Use The Bobbin Thread Counter

    2-6. How to use the bobbin thread counter The machne detects the number of sttches. The preset value on the bobbn thread counter s subtracted n accordance wth the number of sttches detected. (Every tme the detector detects 0 sttches,  s subtracted from the preset value on the bobbn thread counter.) When the value on the counter becomes a mnus value as ( ..

  • Page 15: Sewing Counter

    2-7. Sewing counter Count-up s performed every tme thread trmmng s performed. (0 →  → 2 ... → 9999) After selectng the sewng counter by pressng swtch 1 , the counter value can be modfed usng counter value settng swtches 2 and 3 . In addton, the sewng counter value returns to "0"...

  • Page 16: Thread Trimming Prohibition Switch

    2-12. Thread trimming prohibition switch • Ths swtch s used to temporarly make the thread trmmng functon noperatve. The other performance of sewng machne s not affected by ths swtch. (If the automatic reverse stitching (for end) is specified, the sewing machine will perform the automatic reverse sttchng at the end of sewng.) •...
  • Page 17 ■ Maintenance function screen [Explanation of the respective items] Tme of replacement of needle ..Unt : X ,000 sttches Tme of cleanng ......Unt : Hour Tme of replacement of ol ..... Unt : Hour [Explanation of the contents of display] (Numerator / denomnator) * Number of remanng sttches up to ＊...
  • Page 18 1 : When 1 s pressed, the screen can be cleared. However, the counter tself cannot be cleared. In case of the replacement of needle, the warnng screen s dsplayed at ntervals of 0 mnutes untl clearng s performed. In case of other warnngs, the warnng screen s dsplayed at the tme of turnng ON the power untl the counter s cleared.

  • Page 19: Production Control Function

    ■ Various input screen (time of replacement of needle, time of cleaning, time of replacement of oil, and number of times of thread trimming) Press 7 to dsplay the clear checkng screen. (The screen s not dsplayed when nputtng the number of tmes of thread trmmng.) After nputtng the set value, press 8 to determne.
  • Page 20 ■ Production control input screen 3) Set the respectve settng tems wth 7 . Settng tme nputted n 6 s shown n reverse vdeo. Minimum setting possible value of pitch time is 0.50 seconds. When 0.00 second is set, make the current target non-display. 4) Press 8 n the pattern lst screen.

  • Page 21: Working Measurement Function

    (3) Working measurement function ) Press 1 to dsplay the workng measurement functon screen. ■ Working measurement function screen [Explanation of the respective items] Workng factor .......Unt : % Workng mean speed ....Unt : rpm Ptch tme ........Unt : Second Machne tme .........Unt : Second 2) Press 3 to start the workng measurement.

  • Page 22: Maintenance Personnel Level

    3-2. Maintenance personnel level ) Turn ON the power. 2) Press swtch 1 for approxmately three seconds to dsplay the nformaton screen. ■ Information screen (Maintenance personnel level) ) Press the respectve swtches to dsplay the screens of the respectve functons. (Press swtches 3 , 4 , 5 , and 6 for three seconds.) Press swtch 1 to end the nformaton mode, and the screen returns to that before the nformaton mode.
  • Page 23 ) Press the respectve swtches to dsplay the screens of the respectve functons. 1 : Simplified program edit ....Refer to the simplified program function. 2 : Optonal nput/output settng ..Refer to the optonal nput/output functon. 3 : Thread trmmer devce dsplay ... Refer to the thread trmmer devce functon. 4 : Addtonal devce  settng ..
  • Page 24 ■ Simplified program edit the 2nd screen [Program command “AND” : standard settng] 7) Press swtches 5 and 6 to select nput ports (No.  to 53). Input port may not exst dependng on the selected program command. ) Press swtches 7 and 8 to select nput state of the selected nput port (Low : true when nputtng Low, Hgh : true when nputtng Hgh).
  • Page 25 2) When edtng the next step, repeat tems 2) to ). When edtng ends, press swtch !3 to make ths program effectve. (The llustraton above shows program off. When swtch !3 s pressed, the dsplay changes as shown n the llustraton below, and the program becomes on.) Program off Program on 3) When swtch !6 s pressed to store ths program n memory and end the edtng, dsplay the screen of the...
  • Page 26 [Program command list] Parameter  Parameter 2 Command dsplay Command name Functon code No. Dsplay Settng range Dsplay Settng range Completon (Delay tme) Delay 0 : Command nvald  to 999 : msec 0 to 999 (Delay tme) (Skp destnaton step No.) 0 : Watng nput untl condtonal  to 20 : Step No.
  • Page 27 Input port Input port Descrpton of command Dsplay Settng range Dsplay Settng range End of program (ntal settng) : No settng : H output  to 7 : L output To next step after lapse of delay tme : No settng : H output  to 7 : L output...
  • Page 28 Parameter  Parameter 2 Command dsplay Command name Functon code No. Dsplay Settng range Dsplay Settng range Speed (Delay tme) (Lmtaton speed) lmtaton 0 : Delay tme nvald 0 to 999 : X 0 rpm command  to 999 : msec 0 to 999 0 to 999 (on/off nformaton)
  • Page 29 Input port Input port Descrpton of command Dsplay Settng range Dsplay Settng range Max. speed lmtaton value of the sewng machne can be set. The set speed lmtaton works wthn the set delay tme and speed lmtaton command : No settng s released after lapse of delay tme.
  • Page 30 Parameter  Parameter 2 Command dsplay Command name Functon code No. Dsplay Settng range Dsplay Settng range Angle AND (Skp destnaton step No.) (Angle) condtonal  to 20 : Step No. 0 to 359 : Degree branch  to 20 0 to 359 Angle OR (Skp destnaton step No.)
  • Page 31 Input port Input port Descrpton of command Dsplay Settng range Dsplay Settng range Step moves to the next step after progress of set angle, and moves to skp destnaton step No. when all nput : No settng : No settng condtons are completed (AND nput).
  • Page 32 [Simplified program information input setting code list and connector location list] The list below is the list of input/output port codes that are set in the second screen of the simplified program edt, the numbers of connectors and pn assgnment on the crcut board, functons, etc. Input list Connector No.
  • Page 33 Output list Connector No. port nput and pn No. on Sgnal name Functon Pn No. Remarks code the crcut board − Output s nvald. opo0 Optonal output  CN50- opo Optonal output 2 CN50- opo2 Optonal output 3 CN50-2 opo3 Optonal output 4 CN50-2 opo4...
  • Page 34 2. Optional input/output functions Ths s the functon to perform the output of functon sgnal set to the connector and the control of smple moton of the sewng machne by settng varous functons to nput connector (CN5) and output connector (CN50) on CTL crcut board.
  • Page 35 [Input function list] When setting input function to input connector CN51, set the function signal to input to optional input terminal to +5V (voltage) or less. When the input signal exceeds +5V or more, there is the possibility that breakage or deterioration of the circuit board occurs. So, be careful. For the details, refer to the Engineer’s Manual for SC-510.
  • Page 36 Functon dsplay Functon name Input state settng Descrpton of functon Functon code No. Low speed command nput Ths functon works as low speed swtch for standng machne. : L nput : H nput Hgh speed command nput Ths functon works as hgh speed swtch for standng machne.
  • Page 37 [Output function list] When setting output function to output connector CN50, do not apply voltage exceeding the value set with W1 and W2 (jumpers for power voltage) to the optional output terminal. When voltage exceeding the setting is applied, there is the possibility that breakage or deterioration of circuit board occurs. So, be careful.
  • Page 38 [Input/output connector specifications] CN50 CN51 (Output) (Input) Input/output signal Voltage Input connector (CN51) Connector No. Pn No. Functon Jumper for power voltage settng Power voltage selected wth W4 Optonal nput  CN5- Optonal nput 2 Vcc4 selects +5V, +2V and +24V Power voltage selected wth W4 wth the settng of W4.
  • Page 39 3. Thread trimming device function This is the function to confirm the thread trimming device mounted on the sewing machine. ■ Thread trimming device display screen [Standard settng] 1) When the thread trimming device type is confirmed, press switch 1 to end. Thread trmmng devce type depends on the sewng machne to be used and s automatcally set.
  • Page 40 2) Press swtches 2 and 3 to select the knd of addtonal devce. 3) Press swtch 5 to determne the selected devce. When swtch 4 s pressed, the selected devce s nvaldated, and the state returns to that before selecton. 4) As an example, when selectng “TC0”...
  • Page 41 0) Press swtch !6 to store all settngs n memory and end, and the screen dsplay s as shown below. When swtch !5 s pressed, all contents of settng up to that tme are nvaldated, and the state returns to that before settng. ) Lastly, turn OFF the power swtch.
  • Page 42 Parameter functon Parameter functon Addtonal devce dsplay Remarks Dsplay Dsplay Addtonal devce name Name Name Functon code No. Functon code No. Number of sttches of (Number of watng cutter moton sttches) 0 to 999 : sttch at sewng start Cutter moton tme at (Tme) 0 to 999 : msec start...

  • Page 43: Setting For Functions

    Parameter functon Parameter functon Addtonal devce dsplay Remarks Dsplay Dsplay Addtonal devce name Name Name Functon code No. Functon code No. Number of sttches (Number of that makes the sttches) sensor nvald at 0 to 999 : sttch sewng start settng (Number of Number of sttches sttches)
  • Page 44 4) Ths screen s the functon settng screen. Change the settng No. wth “+/–” Key of swtch For the detals of settng No., see p.4. Setting No. Set value Example) Changing the flicker reducing function (Setting No. 5) Change the settng No. to “5” wth “+”...

  • Page 45: Function Setting List

    (2) Function setting list For the detals of the functon, refer to the Instructon Manual and Engneer’s Manual for SC-50. Panel display Function Setting level Setting range Standard set value N-SOFT Soft-start functon 0 to 9 T-ACC Flcker reducton functon 0 to 3 SCBOB Bobbn thread countng functon...
  • Page 46 Panel display Function Setting level Setting range Standard set value Speed of one-shot S-ASS 50 to Max (Max. depends on sewng machne used.) 500 P-SSP Revoluton start pedal stroke 0 to 50 P-LSA Low speed secton of pedal 0 to 00 P-FLW Poston where pedal presser lfter starts lftng –...
  • Page 47 Panel display Function Setting level Setting range Standard set value F-TCON Thread trmmng condensaton nvald selecton 0 /  F-CMOT Clutch motor functon 0 /  F-RET Retry functon 0 /  MFTRM MF thread trmmng devce functon 0 /  Rotatng drecton of motor 0 /  T-PUT...

  • Page 48: External Interface

    4. EXTERNAL INTERFACE External nterface means the part to connect the operaton panel and other system. For the use and detals, refer to the Engneer's Manual. 1) Media slot Meda slot s nstalled n the face cover located on the left sde of operaton panel. 2) RS-232C port RS-232C connector s nstalled n the rubber cap located on the back sde of operaton panel.
  • Page 49 Error is informed by means of the panel display and control box buzzer. Three dfferent knds of screens of the panel dsplay screen appear due to the dfference of the procedures. ) Error screen dsappears when the operator removes the cause. Example) Cover of the slot of meda s open.
  • Page 50 [Error code list (Error display in panel) ] Descrpton of error detected Cause of occurrence expected Items to be checked E302 Fall detecton swtch falure • When fall detecton swtch s nputted n the • Check whether the machne head s tlted wthout (MF : Thread trmmer knfe sensor) state that the power s turned ON.

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