Buell S1 Lightning 1996 Manual page 163

FACTORY
STAMPED OUTER RACE ID
NUMBER
over 1.5672 in.
39.807 mm
1.5670-1.5672 in.
39.802-39.807 mm
1.5668-1.5670 in.
39.797-39.802 mm
1.5666-1.5668 in.
39.792-39.797 mm
1.5664-1.5666 in.
39.787-39.792 mm
1.5662-1.5664 in.
39.781-39-787 mm
1.5660-1.5662 in.
39.776-39.781 mm
1.5658-1.5660 in.
39.771-39.776 mm
1.5656-1.5658 in.
39.766-39.771 mm
1.5654-1.5656 in.
39.761-39.766 mm
1.5652-1.5654 in.
39.756-39.761 mm
3 1.5650-1.5652 in.
39.751-39.756 mm
2 1.5648-1.5650 in.
39.746-39.751 mm
1 1.5646-1.5648 in.
39.741-39.746 mm
INNER
RACE OD (In)
FACTORY COLOR CODE
10. See Figure 3-75. Pull inner race from pinion shaft using
TWO CLAW PULLER (Part No.
CAP (Part No. HD-95652-43A), and BEARING SEPARA-
TOR (SNAP-ON TOOLS Stock No. CJ950). Apply heat to
race to aid removal.
11. See Figure 3-79. Press new inner race on pinion shaft as
shown. The new inner race must be ground by a compe-
tent machinist to OD dimension range given in the
ION SHAFT BEARING SELECTION
finished lapped ID of the outer race. The finished inner
race must meet these specifications. For necessary
dimensions for constructing a press-on tool see
80. When the tool bottoms against the flywheel, correct
inner race location is automatically established.
Roundness: within 0.0002 in.
Taper: within 0.0002 in. (0.005 mm)
Surface finish: 16 RMS
12. The following example illustrates how to determine the
required inner race OD.
www.PlanDeGraissage.org
Table 3-13. Pinion Shaft Bearing Selection
Service Wear Limit Exceeded – Replace Outer Race and Resize
Red
Red Blue White-Gray
Red Blue White-Gray Green
Blue White- Green
Gray
White- Green
Gray
1.2496- 1.2498- 1.2500- 1.2502-
1.2502 in. 1.2504 in.
1.2498 in. 1.2500 in.
31.740 31.745 31.750- 31.755-
31.755 mm 31.760 mm
31.745 mm 31.750 mm
Green White
HD-97292-61), CENTER
PIN-
TABLE, for the
Figure 3-
BEARING SIZE AS IDENTIFIED BY COLOR CODING
Red
Red Blue
Red Blue White-Gray
Red Blue White-Gray Green
Blue White-Gray Green
Green
1.2504- 1.2506- 1.2508-
1.2506 in. 1.2508 in. 1.2510 in.
31.760- 31.765- 31.770-
31.765 mm 31.770 mm 31.755 mm
EXAMPLE:
a. If smallest measured ID of outer race is 1.5651 in.
(39.754 mm) Table 13 indicates an inner race OD
range of 1.2496-1.2504 in. (31.740 - 31.760 mm) is
required.
b. Grind inner race. Measure OD at four places and
check that specifications in Step 11 are met.
c. For example purposes, the largest measured OD of
inner race after grinding is 1.2499 in. (31.747 mm)
OD.
d. See Table 3-13.
a 1.2499 in. (31.747 mm) OD inner race, a blue
bearing is required.
Red
Red Blue
Red Blue White-Gray
Red Blue White-Gray Green
Blue White-Gray Green
White-Gray Green
Green
1.2510- 1.2512- 1.2514- 1.2516-
1.2512 in. 1.2514 in. 1.2516 in. 1.2518 in.
31.775- 31.780- 31.786- 3.791-
31.780 mm 31.786 mm 31.791 mm 31.796 mm
With a 1.5651 in. ID outer race and
3-57