Page 3 ___________________ Preface Fundamental safety ___________________ instructions ___________________ Startdrive commissioning SINAMICS tool ___________________ Fundamentals S120 Commissioning with Startdrive ___________________ Commissioning ___________________ Diagnostics Commissioning Manual ___________________ Appendix Valid for: Firmware Version 5.2, Startdrive V15.1 12/2018 6SL3097-5AA10-0BP0...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
(mailto:docu.motioncontrol@siemens.com). Siemens MySupport/Documentation At the following address (http://www.siemens.com/mdm), you can find information on how to create your own individual documentation based on Siemens' content, and adapt it for your own machine documentation. Training At the following address (http://www.siemens.com/sitrain), you can find information about SITRAIN (Siemens training on products, systems and solutions for automation and drives).
Page 6 SINAMICS Converters for Single-Axis Drives – Distributed Converters (D 31.2) • SINUMERIK 840 Equipment for Machine Tools (Catalog NC 62) • Installation/assembly SINAMICS S120 Equipment Manual for Control Units and Additional System • Components SINAMICS S120 Equipment Manual for Booksize Power Units •...
Page 7 Basic and Extended Functions SINAMICS S120 Safety Integrated Function Manual Basic Functions SINAMICS S120 Function Manual Drive Functions Commissioning Of a simple SINAMICS S120 drive with Getting Started (up to Firmware V5.1 SP1) STARTER Commissioning With STARTER SINAMICS S120 Commissioning Manual (up to firmware V5.1 SP1)
Page 8 Country-specific telephone numbers for technical support are provided in the Internet at the following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact" area. Compliance with the General Data Protection Regulation Siemens respects the principles of data privacy, in particular the data minimization rules (privacy by design). Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 9 For the SINAMICS Startdrive product – including the installed SINAMICS DCC option package – this means the following: The product only sends personal data to SIEMENS AG if the user explicitly requests this. This occurs in the following cases: ● If the SINAMICS Startdrive program and the SINAMICS DCC option package end unexpectedly, then the user is given the opportunity to send diagnostics information to SIEMENS AG for analysis.
Page 10 Relevant directives and standards You can obtain an up-to-date list of currently certified components on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact person.
Page 11 SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia and New Zealand. ● Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Not relevant standards China Compulsory Certification SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification (CCC).
Page 12 This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. Ground symbols Table 1...
Page 13 This product contains software (mailto:eay@cryptsoft.com) developed by Eric Young. Scope of the document In this documentation, all the required steps for commissioning a SINAMICS S120 drive system with Startdrive are explained in detail. Commissioning other systems which are also based on the CU320-2 does not significantly differ to commissioning an S120 drive system.
Page 14 Preface ● SINAMICS SM150 ● SINAMICS SM120 CM ● SINAMICS GH150 In the extensive Startdrive online help, you can find further, detailed information on the commissioning and parameter assignment of various SINAMICS drive systems, as well as on messages and parameters for different SINAMICS functions. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 15: Table Of Contents
Table of contents Preface ..............................3 Fundamental safety instructions ......................19 General safety instructions ..................... 19 Equipment damage due to electric fields or electrostatic discharge ........25 Warranty and liability for application examples ..............26 Industrial security ........................27 Residual risks of power drive systems ..................29 Startdrive commissioning tool ........................
Page 16 Table of contents 3.3.3 Interconnecting BICO outputs ....................64 Comparing parameter settings ....................67 Permanently save the settings ....................69 Restoring factory settings ...................... 70 Loading project data from a drive unit ................... 71 Updating the firmware ......................73 Commissioning ............................. 75 Call Startdrive .........................
Page 17 Table of contents 4.5.4 Online connection via PROFINET interface ................. 133 4.5.4.1 Using the PROFINET IO interface ..................133 4.5.4.2 Online access via PROFINET ....................133 4.5.4.3 Assigning an IP address ....................... 135 4.5.4.4 Assigning PROFINET device names ..................136 4.5.4.5 Comparing IP addresses ......................
Page 18 Table of contents 4.10 Commissioning a drive ......................204 4.10.1 Using the control panel ......................204 4.10.2 Traversing the drive with speed specification ..............206 4.10.3 Drive positioning........................207 4.10.3.1 Manual positioning ....................... 207 4.10.3.2 Relative positioning ......................208 4.10.3.3 Absolute positioning ......................
Page 19 Table of contents 5.2.3.5 Communication Board Ethernet CBE20 ................255 5.2.3.6 Voltage Sensing Module VSM10 ..................256 5.2.4 Terminal Modules ......................... 257 5.2.4.1 Terminal Module TM15 ......................257 5.2.4.2 Terminal Module TM31 ......................258 5.2.4.3 Terminal Module TM41 ......................258 5.2.4.4 Terminal Module TM120 .......................
Page 20 Table of contents Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 21: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
Page 22 Fundamental safety instructions 1.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
Page 23 Fundamental safety instructions 1.1 General safety instructions WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death. • Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation.
Page 24 • If you come closer than around 2 m to such components, switch off any radios or mobile phones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. NOTICE...
Page 25 Fundamental safety instructions 1.1 General safety instructions WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. •...
Page 26 Fundamental safety instructions 1.1 General safety instructions WARNING Malfunctions of the machine as a result of incorrect or changed parameter settings As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death. •...
Page 27: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged...
Page 28: Warranty And Liability For Application Examples
Fundamental safety instructions 1.3 Warranty and liability for application examples Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.
Page 29: Industrial Security
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
Page 30 Fundamental safety instructions 1.4 Industrial security WARNING Unsafe operating states resulting from software manipulation Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. •...
Page 31: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 32 Fundamental safety instructions 1.5 Residual risks of power drive systems For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 33: Startdrive Commissioning Tool
Startdrive commissioning tool Overview The Startdrive integrated engineering tool is available for the configuration and parameterization of drive units in the TIA Portal. You can perform the following tasks, for example, with Startdrive: ● You create projects for drive-specific solutions. ●...
Page 34: Structure Of The User Interface
Startdrive commissioning tool 2.2 Structure of the user interface Structure of the user interface 2.2.1 Project view for parameterizing the drive The following figure shows an example of the components of the project view: ① Project navigation (displays the components and project data in a hierarchic structure.) ②...
Page 35: Project Navigation
Startdrive commissioning tool 2.2 Structure of the user interface 2.2.2 Project navigation Description The project tree is used to display and edit components and project data. After they have been inserted, drives are hierarchically displayed as follows in the project tree: Figure 2-2 Example: Project tree...
Page 36: User Interface - Parameterization
Startdrive commissioning tool 2.3 User interface - parameterization User interface - parameterization 2.3.1 Modules in the hardware catalog As soon as the device configuration is active, a hardware catalog can be displayed/hidden at the right-hand edge of the program window. The device configuration automatically becomes active as soon as a drive device was inserted.
Page 37: Device View
Startdrive commissioning tool 2.3 User interface - parameterization ① Control modules, type SINAMICS CU320-2 ② Line Modules ③ Power Modules (format Chassis) ④ Motor Modules ⑤ Motors (the motors are sorted according to motor type and article number, and are displayed with a core article number.) ⑥...
Page 38 Startdrive commissioning tool 2.3 User interface - parameterization The device overview provides a tabular overview of all configured components and their data. The following figure shows an overview of the device view. ① Control Unit ② DRIVE-CLiQ interface ③ DRIVE-CLiQ connection ④...
Page 39: Parameterization Editor
Startdrive commissioning tool 2.3 User interface - parameterization 2.3.3 Parameterization editor The parameterizing editor comprises 2 tabs, under which you can parameterize the drive: ● In the function view, you parameterize the drive using a graphic user interface. The individual screen forms are based on the function diagrams – and include the parameters required.
Page 40 Startdrive commissioning tool 2.3 User interface - parameterization Note Default value If you call interconnection screen forms in the function view, then a series of parameters are already preassigned values. For less experienced users, we recommend that they first work with the preassigned values.
Page 41: Parameter View
Startdrive commissioning tool 2.3 User interface - parameterization 2.3.5 Parameter view The "Parameter view" (expert list) provides a clearly organized display of the parameters available for the device. Note Blocked parameters Parameters with the padlock icon cannot be edited or changed OFFLINE. To enter these parameters OFFLINE, use the appropriate screen forms and dialogs in the hardware configuration that you find in the device view.
Page 42 Startdrive commissioning tool 2.3 User interface - parameterization Structure of the parameter view The following figure shows the structure of the parameter view: ① Secondary navigation: Limits the parameter display to the required parameter group. Applies to S120, S150, G150 and G130.
Page 43 Startdrive commissioning tool 2.3 User interface - parameterization Blocked parameters Parameters can be locked in the parameter view to prevent changes. In this case, they are marked with the symbol . Parameters are always locked in the following cases: ● When the parameter has been set by means of a previous basic parameterization (such as in the device configuration) and a parameter change would take effect later with an altered structure.
Page 44: Inspector Window
Startdrive commissioning tool 2.3 User interface - parameterization 2.3.6 Inspector window Properties and parameters of the selected object are displayed in the Inspector window. You can edit these properties and parameters. For example, this means that the non-specified S120 drive objects – newly inserted in the device view – can be specified. Structure The information and parameters in the Inspector window are subdivided into various ①...
Page 45: Device Configuration Detection
For each information type, there are additional subareas that can be displayed via secondary ② tabs The most important information type for SINAMICS S120 drives is the "Properties" area. The following secondary tabs are displayed in this area: ● General Display of the properties and settings of the drive device, drive object, or the hardware component.
Page 46 Startdrive commissioning tool 2.3 User interface - parameterization ① Creation information (optional) ② The components assigned to the modules or main components ③ Non-assignable components ④ Activates the parallel connection view. In the parallel connection view, only the parallel connec- tion-capable components are displayed.
Page 47: User Interface - Control Panel
Startdrive commissioning tool 2.4 User interface - Control panel User interface - Control panel The drive control panel (see Chapter "Using the control panel (Page 204)") is used to control and monitor individual drives. You traverse drives with the control panel by specifying values. Depending on the operating mode, these are, for example, speed setpoints.
Page 48: User Interface - Trace Function
Startdrive commissioning tool 2.5 User interface - trace function User interface - trace function 2.5.1 Configuration The user interface of the trace function comprises several areas. The following diagram shows as example, the structure of the trace user interface in Startdrive: Project navigator Management and creation of the trace and measurements directly in the project tree and via...
Page 49: Curve Diagram
Startdrive commissioning tool 2.5 User interface - trace function 2.5.2 Curve diagram The curve diagram displays the selected signals of a recording. Binary signals are shown in the lower diagram as bit track. You can adapt the display of the signals in the signal table and with the toolbar of the curve diagram.
Page 50: Measurements (Overlay Measurements)
Startdrive commissioning tool 2.5 User interface - trace function Setting options and displays The following figure shows the display in Startdrive as example: Additional information Additional information regarding the signal table is provided in the online help of Startdrive in the TIA Portal.
Page 51 Startdrive commissioning tool 2.5 User interface - trace function Setting options and displays in the "Measurements" tab The following figure shows the display in Startdrive as example: ① Trigger/measurement point Alignment of the measurements in accordance with the trigger or measurement point. The indi- vidual zero point for the measurement is predefined in the table under the “Alignment”...
Page 52: Online And Diagnostics
Structure of the online diagnostics The following figure shows the structure of the working area: ① Online access ② Working area for online access and diagnostics Figure 2-14 Online access in SINAMICS S120 Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 53: Information System - Online Help
Startdrive commissioning tool 2.7 Information system - online help Information system - online help 2.7.1 General information on the information system The information system of Startdrive in the TIA Portal helps you solve your specific tasks and offers the required help topics at each step of the configuration. You receive the following support when working with the program: ●...
Page 54 Startdrive commissioning tool 2.7 Information system - online help The information system is divided into the following areas: ● Search area In the search area, you can perform a full text search across all help topics. ● Navigation area You can find the table of contents and favorites in the navigation area. ●...
Page 55: Opening The Information System
Startdrive commissioning tool 2.7 Information system - online help Help for messages and diagnostics Numerous actions in the Startdrive are supported with messages in the Inspector window. The messages give information about whether or not an action was successful. In addition, you see which changes have been made in the project.
Page 56 Startdrive commissioning tool 2.7 Information system - online help Opening the information system via tooltip cascades To open the information system from a tooltip cascade, proceed as follows: 1. Move the mouse pointer over an object with a tooltip cascade. The tooltip cascade opens.
Page 57: Project Protection And User Administration
Startdrive commissioning tool 2.8 Project protection and user administration Project protection and user administration You can also use the user management in the TIA Portal for Startdrive projects. In this way, for example, a project can be protected against unintentional or unauthorized modification. A user sets up the project protection to activate user management.
Page 58 Startdrive commissioning tool 2.8 Project protection and user administration Roles When you enable user administration, the system creates the following two roles: ● ES Administrator This role is assigned to the project user first created and has all three function rights by default.
Page 59 Startdrive commissioning tool 2.8 Project protection and user administration Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 61: Fundamentals
● A programming device (PG/PC) ● Startdrive commissioning tool ● A communication interface, e.g. PROFINET, Ethernet ● Completely wired-up drive line-up (see SINAMICS S120 manuals) A configuration example with booksize components and PROFINET communication is shown in the following figure:...
Page 62: Safety Instructions For Commissioning
• Observe the safety instructions provided in the hardware documentation. • When assessing the risk, take into account residual risks. Note Please observe the installation guidelines and safety instructions in the SINAMICS S120 Manuals. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 63: Bico Interconnections
Further information Detailed information on BICO technology and BICO connections can be found in Section "Basics of the drive system" in the SINAMICS S120 Drive Functions Function Manual. In Startdrive for S120, the parameterization is possible via: ● Parameter view ●...
Page 64: Interconnect Bico Inputs
Fundamentals 3.3 BICO interconnections Connectors Abbreviation Symbol Name Description Connector input Can be connected with a connector output as source. Connector Input (signal sink) Connector output Can be used as a source for a connector input. Connector Output (signal source) Invalid BICO interconnections If you click the icon , the message "Invalid BICO wiring"...
Page 65 Fundamentals 3.3 BICO interconnections Connecting a signal To make a connection, proceed as follows: 1. Click the binector or connector icon of the signal that you want to connect ( A connection dialog for the selection of the possible parameters opens. The drive object for which you want to make a connection is displayed automatically in the "Drive object"...
Page 66: Interconnecting Bico Outputs
Fundamentals 3.3 BICO interconnections Figure 3-3 BICO dialog: Parameter bits opened 3. Select the parameter bit that you want to connect. 4. Confirm with OK. The connection dialog closes. Result The binector or connector input is connected to the selected parameter (bit). 3.3.3 Interconnecting BICO outputs Use the connection dialog to connect binector or connector outputs.
Page 67 Fundamentals 3.3 BICO interconnections Connecting a signal To make a connection, proceed as follows: 1. Click the binector or connector icon of the signal that you want to connect ( A connection dialog for the selection of the possible parameters opens. The drive object for which you want to make an interconnection is displayed automatically in the "Drive object"...
Page 68 Fundamentals 3.3 BICO interconnections Figure 3-5 BICO dialog output: Parameter bits opened 3. Activate the check boxes for the parameter bits that you want to connect. 4. Confirm with OK. The connection dialog closes. Result The binector or connector output is connected to the selected parameter (bit). Multiple connections at outputs Several interconnections can be set simultaneously for a parameter, which for reasons of space however, cannot be displayed in the interconnections field.
Page 69: Comparing Parameter Settings
Fundamentals 3.4 Comparing parameter settings Comparing parameter settings The actual parameters of a drive object can be compared with another parameter set using the comparison function in the parameter view. You can compare the following values of a parameter: ● Deactivate comparison ●...
Page 70 Fundamentals 3.4 Comparing parameter settings Icon Meaning Online - Offline: The comparison values are different and error-free. Online - Factory setting: The comparison values are different and error-free. The value of at least one subordinate parameter index is different from the factory set- ting.
Page 71: Permanently Save The Settings
Fundamentals 3.5 Permanently save the settings Permanently save the settings Saving configurations in the project In Startdrive, settings are predominantly made via screen forms. The complete project must be saved in order that the settings made are permanently active. 1. Click "Save project" in the toolbar. Select the "Project >...
Page 72: Restoring Factory Settings
Fundamentals 3.6 Restoring factory settings Restoring factory settings In online operation, you can restore the factory settings for the drive control. 1. Establish an online connection (Page 127) to your drive unit. 2. Click the icon in the function view of the active Startdrive project. The factory settings are restored.
Page 73: Loading Project Data From A Drive Unit
Fundamentals 3.7 Loading project data from a drive unit Loading project data from a drive unit Preconditions ● A project is open. ● The hardware configuration and software to be loaded must be compatible with the Startdrive. If the data on the device was created with a previous program version or with a different configuration software, please make sure they are compatible.
Page 74 Fundamentals 3.7 Loading project data from a drive unit Result The project data has been loaded from the drive unit into your Startdrive project on the PC. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 75: Updating The Firmware
Updating the firmware Description The firmware for the SINAMICS S120 drive system is distributed in the system. It is installed on the Control Unit and in every individual DRIVE-CLiQ component. A firmware update is required if you want to use a new firmware version with an extended range of functions.
Page 76 Fundamentals 3.8 Updating the firmware 7. Turn your Control Unit on again. The drive unit now starts with a self-configuration and downloads the firmware data from the memory card to the Control Unit. Explanation of LED displays Firmware update is active: Do not disconnect the power supply.
Page 77: Commissioning
Commissioning Call Startdrive Note The following procedure is based on the Windows 7 operating system. Operation can deviate slightly for other operating systems Procedure 1. Click on the TIA Portal icon in your user interface. 2. Call the Startdrive/TIA Portal from the start menu of your PC. Startdrive is opened in the TIA Portal.
Page 78: Commissioning Workflow
Commissioning 4.2 Commissioning workflow Commissioning workflow A drive can be commissioned in the following ways: ● Creating a project OFFLINE in Startdrive. The components of the drive are combined OFFLINE in Startdrive. ● Loading the configuration of the drive OFFLINE into the project. The components of the drive are loaded into the project OFFLINE and supplemented as needed.
Page 79 Commissioning 4.2 Commissioning workflow Creating a project by reading out a device configuration The following steps are necessary for commissioning a drive by reading out a device configuration: 1. Create a project with Startdrive (Page 146). 2. Optional: Establish an online connection to the drive. (Page 127) 3.
Page 80: Check Lists To Commission Sinamics S
Commissioning 4.3 Check lists to commission SINAMICS S Check lists to commission SINAMICS S Checklist for commissioning booksize power units Carefully observe the content of the following checklist, and read the safety instructions in the manuals before starting any work. Table 4- 1 Checklist for commissioning (booksize) Check...
Page 81 Commissioning 4.3 Check lists to commission SINAMICS S Activity Is the memory card correctly inserted in the Control Unit? Are all necessary components of the configured drive line-up available, installed and connected? Do the temperature monitoring circuits fulfill the specifications of protective separa- tion? Have the DRIVE-CLiQ topology rules been observed? Have the line-side and motor-side power cables been dimensioned and routed in...
Page 82: Creating A Project Offline In Startdrive
Commissioning 4.4 Creating a project offline in Startdrive Creating a project offline in Startdrive For projects, the choice is yours: ● You create a new project (see "Creating a new project (Page 80)"). ● You open an existing project and subsequently change the project configuration (see "Opening an existing project (Page 81)").
Page 83: Opening An Existing Project
Commissioning 4.4 Creating a project offline in Startdrive Figure 4-1 Getting Started 4.4.2 Opening an existing project Proceed as follows to open an existing project and to change the project configuration. Precondition You have opened the Startdrive application in the TIA Portal (see Chapter "Call Startdrive (Page 75)").
Page 84 Startdrive (V15 or higher). If you wish to upgrade older S120 projects of version V14 SP1 to version V15 or higher, proceed as described in the following document: "Migrating SINAMICS S120 projects in Startdrive from V14 to V15 (https://support.industry.siemens.com/cs/ww/en/view/109755173)" Then click "Open".
Page 85: Sequence When Creating Drive Components
Commissioning 4.4 Creating a project offline in Startdrive This information is generated and administered in the user administration of the TIA Portal. Detailed information on project protection can be found in the Startdrive online help under "Using user administration". 4.4.3 Sequence when creating drive components After a new project has been created, the required components must be inserted into the device configuration –...
Page 86 Commissioning 4.4 Creating a project offline in Startdrive Inserting a drive unit via the project view Proceed as follows to insert new drive units in the project view: 1. Double-click "Add new device" in the project navigation. The dialog with the same name opens. 2.
Page 87 Commissioning 4.4 Creating a project offline in Startdrive Note Comparing and possibly changing version numbers When creating a drive device, the current firmware version is always suggested. It is possible that the suggested firmware version does not match the version number of your memory card in the drive device.
Page 88 Commissioning 4.4 Creating a project offline in Startdrive 5. Double-click on the desired drive unit. Figure 4-3 Adding a drive unit If the "Open device view" option is activated, then the drive unit is immediately created in the device view. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 89: Inserting An Infeed Unit
Commissioning 4.4 Creating a project offline in Startdrive Figure 4-4 Inserting a drive unit Inserting a device in the network view Alternatively, you can insert a drive unit in the network view. 1. Open the network view in the project view. 2.
Page 90 Commissioning 4.4 Creating a project offline in Startdrive Information about inserting an infeed unit Generally, the infeed is inserted while configuring directly after the drive in the device view. In this case, the infeed is automatically wired to the drive (X100). If you insert the infeed unit at a later point in time (e.g.
Page 91: Specifying An Infeed Unit
Commissioning 4.4 Creating a project offline in Startdrive 3. Drag the unspecified infeed to the device view. Figure 4-6 Infeed inserted Result The DRIVE-CLiQ connection is automatically established. The unspecified infeed must now be specified in more detail. 4.4.5.2 Specifying an infeed unit Initially, after creating an infeed unit in the configuration, only one non-specified placeholder is available.
Page 92 Commissioning 4.4 Creating a project offline in Startdrive Procedure When specifying, proceed as follows: 1. Click in the inner white area of the unspecified placeholder. Figure 4-7 Unspecified module The area is shown as selected. 2. Open the Inspector window if it has still not been opened or displayed. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 93 Commissioning 4.4 Creating a project offline in Startdrive 3. In the secondary navigation of the Inspector window, select "Line Module - Selection – ALM" A list of the Line Modules available is displayed to the right in "Line Module - Selection". Figure 4-8 Line Module - Selection 4.
Page 94: Interconnecting Several Infeed Units In Parallel
Additional information Further information on rules, requirements, and restrictions for the parallel connection of Line Modules and Motor Modules can be found in the SINAMICS S120 Function Manual Drive Functions. Procedure To connect infeed units in parallel with modules that have already been added, proceed as follows: 1.
Page 95: Editing Components In The Device View
Commissioning 4.4 Creating a project offline in Startdrive 3. Drag a non-specified infeed unit from the hardware catalog into the device view in the light gray area of the existing infeed unit. Figure 4-10 Connect the infeed in parallel Then specify the infeed unit connected in parallel (refer to Chapter "Specifying an infeed unit (Page 89)").
Page 96 Commissioning 4.4 Creating a project offline in Startdrive The device view provides the following editing options: ● Moving the component ● Deleting the component The editing options are subsequently described using an infeed unit as example. These are also applicable for other components. Moving a component Move components to the left or right in order to create space for an additional component.
Page 97: Editing A Drive-Cliq Connection
Commissioning 4.4 Creating a project offline in Startdrive Deleting the component Delete the components that you no longer require. 1. Right-click in the gray border. A shortcut menu opens. Figure 4-12 Deleting a DRIVE-CLiQ component 2. To delete the DRIVE-CLiQ component, select "Delete" from the shortcut menu. The component is deleted from the editor.
Page 98 Commissioning 4.4 Creating a project offline in Startdrive Deleting a DRIVE-CLiQ connection Delete a DRIVE-CLiQ connection if you no longer require it. 1. Right click on the DRIVE-CLiQ connection. A shortcut menu is opened. Figure 4-13 Deleting a DRIVE-CLiQ connection 2.
Page 99: Making Detailed Settings
Commissioning 4.4 Creating a project offline in Startdrive Drawing the DRIVE-CLiQ connection A DRIVE-CLiQ connection is drawn between two DRIVE-CLiQ ports. 1. Left-click the output port and keep the mouse button pressed. Figure 4-14 Drawing the DRIVE-CLiQ connection 2. Drag the line displayed to the target port. A connection is established between the two ports.
Page 100 Commissioning 4.4 Creating a project offline in Startdrive Procedure 1. Select the infeed in the device view and open the Inspector window. 2. Select the "Line Module details > Line Module settings" menu in the Inspector window. In the screen form, the following setting options are displayed: Figure 4-15 Example: Detailed settings for infeed for ALM Commissioning with Startdrive...
Page 101 Commissioning 4.4 Creating a project offline in Startdrive 3. In order to parameterize the device supply voltage, click the icon next to the "Line data/operating mode" entry. The "Line data/operating mode" screen form opens: Figure 4-16 Example: Line data/operating mode for ALM Set the desired device supply voltage here (see chapter "Line data/operating mode (Page 168)").
Page 102: Inserting A Motor Module Or Power Module
Commissioning 4.4 Creating a project offline in Startdrive 4.4.6 Inserting a Motor Module or Power Module When creating a Power Module or Motor Module, the "High dynamic (servo)" drive object type becomes active by default. However, if you are using the drive object type "Universal (vector)"...
Page 103: Inserting And Specifying A Motor Module
Commissioning 4.4 Creating a project offline in Startdrive 4.4.6.1 Inserting and specifying a Motor Module Procedure Proceed as follows to insert and specify a Motor Module in your device configuration: 1. Open "Motor Modules" in the hardware catalog. A selection can be made from the following Motor Modules: –...
Page 104 Commissioning 4.4 Creating a project offline in Startdrive 3. Drag the unspecified Motor Module into the device view. Figure 4-18 Motor Module inserted The DRIVE-CLiQ connection is automatically established. 4. Click the Motor Module in the device view. Ensure that you click in the white area of the Motor Module.
Page 105 Commissioning 4.4 Creating a project offline in Startdrive 6. In the Inspector window, select entry "Motor Module - Selection - xxx". Figure 4-19 Motor Module specified All Motor Modules for the "High dynamic (servo)" drive object type (default setting for the 1st call) are displayed in the list.
Page 106: Inserting And Specifying A Power Module
Commissioning 4.4 Creating a project offline in Startdrive 4.4.6.2 Inserting and specifying a Power Module Procedure Proceed as follows to insert and specify a Power Module in your device configuration: 1. Open the "Power Modules" item in the hardware catalog. The following Power Modules are available for selection: –...
Page 107 Commissioning 4.4 Creating a project offline in Startdrive 3. Drag the unspecified Power Module into the device view. Figure 4-21 Power Module inserted The DRIVE-CLiQ connection is automatically established. 4. In the device view, click the Power Module. Make sure that you click on the white area of the Power Module.
Page 108: Making Detailed Settings
Commissioning 4.4 Creating a project offline in Startdrive 6. In the Inspector window, select entry "Power Module - Selection - xxx". Figure 4-22 Power Module specified All Power Modules for the "High dynamic (servo)" drive object type (default setting for the 1st call) are displayed in the list.
Page 109 Commissioning 4.4 Creating a project offline in Startdrive The procedure for detail settings is identical for Motor Modules and Power Modules. Procedure Detailed settings are shown below, using a Power Module as an example. 1. Select the desired Power Module in the device view and open the Inspector window. 2.
Page 110: Connecting Several Modules In Parallel
Commissioning 4.4 Creating a project offline in Startdrive 5. Select a desired filter in the "Output filter" drop-down list. NOTICE Damage to a sine-wave filter through incorrect parameter assignment If a sine-wave filter is installed in your hardware configuration, the sine-wave filter can be destroyed if it has not been set in the additional data of the Motor Module or Power Module.
Page 111 Commissioning 4.4 Creating a project offline in Startdrive Procedure A parallel connection using a Motor Module as an example is shown below. 1. Open "Motor Modules" in the hardware catalog. 2. If you have not yet inserted a Motor Module in the device configuration, drag the required, non-specified Motor Module into the device view and specify it (see Chapter "Inserting and specifying a Motor Module (Page 101)").
Page 112: Changing The Drive Object Type
Commissioning 4.4 Creating a project offline in Startdrive 4.4.6.5 Changing the drive object type The drive object type can be changed in the Motor Modules drop-down list or in the Power Modules drop-down list as well as in the project information of the drive axis. Precondition A Power Module or a Motor Module is created and, if required, specified in Startdrive in the device configuration.
Page 113: Inserting A Motor
Commissioning 4.4 Creating a project offline in Startdrive Setting the drive object type in the project information 1. If the device configuration is not active in your Startdrive project, call it via the project tree. 2. Select the desired drive axis in the device configuration. 3.
Page 114: Inserting And Specifying Motors From The Motor List
Commissioning 4.4 Creating a project offline in Startdrive Preconditions ● A project has been created. ● The Control Unit is inserted in the device configuration. ● A Motor Module or a Power Module is inserted. ● An infeed is inserted. Note If you add the infeed unit at a later point in time, then you must manually wire the "infeed unit"...
Page 115: Inserting And Specifying Motors That Are Missing From The Motor List
Commissioning 4.4 Creating a project offline in Startdrive 6. In the Inspector window, select entry "Motor- Selection - ...". 7. Based on the article number, select a motor with the appropriate motor encoder from the list. The data of the selected motor are assigned to the unspecified motor. The white area turns dark gray.
Page 116 Commissioning 4.4 Creating a project offline in Startdrive display of the optional motor data" and "Activate the display of the optional equivalent circuit diagram data". The additionally activated subareas are displayed in the Inspector window under "Motor details". Figure 4-28 Motor specified 8.
Page 117: Making Detailed Settings
Commissioning 4.4 Creating a project offline in Startdrive 4.4.7.3 Making detailed settings You can configure the following motor details for motors during commissioning: ● Basic parameter assignment ● Rating plate values ● Motor brake Procedure 1. Select the motor in the device view and open the Inspector window. 2.
Page 118 Commissioning 4.4 Creating a project offline in Startdrive 6. In the Inspector window, select the "Motor details > Motor brake" menu. The current configuration of the motor holding brake is displayed in the screen form. Figure 4-30 Motor details motor brake 7.
Page 119: Inserting Measuring Systems
This is the reason that high quality encoders must be used for motor encoders. – Siemens motors that have already been configured are created in the device view with the matching encoder and the encoder evaluation.
Page 120: Inserting An Encoder
Note Encoders from the hardware catalog SIEMENS in-house encoders which are listed in the hardware catalog no longer have to be parameterized as they are already preassigned the appropriate settings. In contrast, third-party encoders must be parameterized as described below.
Page 121 Commissioning 4.4 Creating a project offline in Startdrive Procedure Proceed as follows to insert and specify an encoder in your device configuration: 1. Open "Measuring systems" in the hardware catalog. One of the following measuring systems can be selected: 2. Select the unspecified encoder in the device overview. Figure 4-32 Encoder selected 3.
Page 122: Specifying The Encoder Evaluation
Commissioning 4.4 Creating a project offline in Startdrive 4.4.8.3 Specifying the encoder evaluation Precondition You have already specified an encoder. The non-specified encoder evaluation is displayed. Procedure Various Sensor Modules are available for the encoder evaluation. Different types are offered for selection depending on the encoder.
Page 123: Making Detailed Settings
Commissioning 4.4 Creating a project offline in Startdrive Assignment of measuring system to Sensor Modules Measuring systems SMC10 SMC20 SMC30 SMC40 SME20 SME25 SME120 SME125 Resolver Incremental encoder sin/cos (1Vpp) with zero pulse Incremental encoder sin/cos (1Vpp) without zero pulse EnDat absolute encoder Incremental Encoder TTL/HTL...
Page 124 Commissioning 4.4 Creating a project offline in Startdrive 3. To configure the actual value processing, click the icon next to the "Actual value processing" entry. The "Actual value processing" screen form opens: Figure 4-34 Actual value processing Make the required settings here (see chapter "Actual value processing (Page 178)"). Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 125: Inserting Additional System Components
Commissioning 4.4 Creating a project offline in Startdrive 4. In the Inspector window, select the menu "Measuring system details" again. In the screen form, the following setting options are displayed: Figure 4-35 Encoder details 5. Make the detailed settings for the encoder in the white fields. The gray fields are automatically corrected in accordance with your settings.
Page 126: Adding A Cbe20 Communication Board
Commissioning 4.4 Creating a project offline in Startdrive 4.4.9.1 Adding a CBE20 Communication Board Preconditions ● A project has been created. ● A Control Unit is contained in the device configuration. ● No Terminal Board TB30 is contained in the device configuration. TB30 and CBE20 cannot be created simultaneously in the device configuration.
Page 127: Adding A Terminal Module
Commissioning 4.4 Creating a project offline in Startdrive 4.4.9.3 Adding a Terminal Module With Terminal Modules, you can expand the interfaces of the Control Unit. They are connected to the Control Unit via DRIVE-CLiQ. Terminal Modules do not have to be specified any further.
Page 128 Depending on the type and design, a maximum of 3 VSMs (e.g. Active Line Modules in Chassis design) can be added to a Line Module via drag & drop. You can find further information on the rules for operating multiple VSMs per Line Module in the SINAMICS S120 Function Manual Drive Functions.
Page 129: Establishing An Online Connection To The Drive
Commissioning 4.5 Establishing an online connection to the drive Establishing an online connection to the drive 4.5.1 Going online For most Control Units (CUs), such as type CU320-2 PN, 2 interfaces are available which you can use to go ONLINE on the drive unit. Selecting interfaces Note Adhere to setup and Industrial Security guidelines - cell protection concept...
Page 130: Checking The Firmware Version
Commissioning 4.5 Establishing an online connection to the drive The PROFINET addresses are in the range of the PROFINET subnet of a SIMATIC S7 controller so that you can network the drive device with a controller without having to adapt the subnet mask and the IP address.
Page 131 Commissioning 4.5 Establishing an online connection to the drive Different firmware versions frequently occur in the following cases: ● The drive device firmware was in the process of being updated. However, the firmware saved in the Startdrive project is older. ●...
Page 132 Commissioning 4.5 Establishing an online connection to the drive Checking the firmware consistency: 1. Check the firmware version on your memory card using the "General" diagnostics screen form. – Connect your PG/PC to a drive device using a LAN cable, and switch on the drive device.
Page 133: Connection Via Standard Ethernet Interface
Commissioning 4.5 Establishing an online connection to the drive Result: An online connection is possible if the firmware versions are identical. If the firmware versions are not identical (see the diagram example above), then the versions must be aligned in order to be able to establish an online connection. We recommend that you upgrade the older version.
Page 134 Commissioning 4.5 Establishing an online connection to the drive Going online 1. Select the drive unit with which you want to go online in the project navigation (or in the device view). 2. Click the button. The "Go online" dialog opens. Figure 4-40 Go online 3.
Page 135: Online Connection Via Profinet Interface
Commissioning 4.5 Establishing an online connection to the drive 7. In order to search for the drive unit with the set parameters, click "Start search". The devices that are found are displayed in the table of results. 8. Select your drive unit from the table. 9.
Page 136 Commissioning 4.5 Establishing an online connection to the drive Procedure via "Online access" To search for a drive, proceed as follows: 1. Open the "Online access" entry in the project navigator. 2. Select the network interface of your computer. 3. Double click on "Update accessible devices". The drive is displayed in the project navigator.
Page 137: Assigning An Ip Address
Commissioning 4.5 Establishing an online connection to the drive 4.5.4.3 Assigning an IP address Adapting the IP address in the drive Before you can go online on a drive via PROFINET, you must assign the PROFINET interface of the drive a suitable IP address. ●...
Page 138: Assigning Profinet Device Names
Commissioning 4.5 Establishing an online connection to the drive 6. Click on "Assign IP address" 7. Update the display at "Online access". The IP address is now displayed. The MAC address is read out automatically. Result The IP address has been assigned to the drive. 4.5.4.4 Assigning PROFINET device names Assigning a name...
Page 139: Comparing Ip Addresses
Commissioning 4.5 Establishing an online connection to the drive 6. Enter a device name in the "PROFINET device name" field. 7. Click "Assign name" to assign a name to the drive. 8. Double click on "Update accessible devices". The name of the device is then updated in the project navigation. Result The name has been assigned to the drive.
Page 140: Setting The Pg/ Pc Interface
Commissioning 4.5 Establishing an online connection to the drive 4.5.4.6 Setting the PG/ PC interface The PROFINET communication between the drive and the PG/PC is performed via an Ethernet interface. For PROFINET communication, the IP address and the subnet mask of the PG/PC interface must lie within the number range of the PROFINET subnet.
Page 141 Commissioning 4.5 Establishing an online connection to the drive Adding an IP address in the subnet 1. Click in the toolbar on button The "Go online" dialog opens. 2. Select the device and click "Connect" to confirm. 3. Assign an IP address to the PG/PC within the subnet of the drive unit. If you have not already done so, it is now possible to temporarily assign a suitable IP address from the subnet of the device via Windows Control Panel.
Page 142: Restoring Factory Settings
Commissioning 4.5 Establishing an online connection to the drive Displaying and deleting temporary IP addresses You can display and also delete all temporarily assigned addresses. 1. Navigate in the project navigation at "Online access" to the appropriate interface. 2. In the shortcut menu, click "Properties". 3.
Page 143 Commissioning 4.5 Establishing an online connection to the drive 3. Double-click the "Restore factory settings" entry in the secondary navigation. The dialog box with the current settings is displayed. Figure 4-50 Restoring factory settings 4. Click the "Reset" button. The drive communication settings are reset to the factory settings. 5.
Page 144: Alternatively: Loading The Configuration Of The Drive Into The Project
Commissioning 4.6 Alternatively: Loading the configuration of the drive into the project Alternatively: Loading the configuration of the drive into the project 4.6.1 Creating a new project Proceed as follows to create a new project. Precondition You have opened the Startdrive application in the TIA Portal (see Chapter "Calling Startdrive (Page 75)").
Page 145: Uploading A Device As A New Station
Commissioning 4.6 Alternatively: Loading the configuration of the drive into the project Figure 4-51 Getting Started 4.6.2 Uploading a device as a new station Precondition ● There is a physical LAN connection between the drive and the PG/PC. ● You have created a project or have opened an existing project. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 146 Commissioning 4.6 Alternatively: Loading the configuration of the drive into the project Procedure To upload a device as a new station, proceed as follows: 1. In the project tree, click on the arrow icon next to the "Online access" function. The following commands/options are then displayed: 2.
Page 147: Revising The Configuration
Commissioning 4.6 Alternatively: Loading the configuration of the drive into the project 4.6.3 Revising the configuration Optimally, all components are transferred specified to the device configuration during an automatic configuration and do not have to be subsequently specified or supplemented. If this is the case, a message is shown in the message display that the automatic device configuration has been performed without error.
Page 148: Alternatively: Creating A Project With A Device Configuration Derived From The Hardware
Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware Alternatively: Creating a project with a device configuration derived from the hardware 4.7.1 Creating a new project Proceed as follows to create a new project. Precondition You have opened the Startdrive application in the TIA Portal (see Chapter "Calling Startdrive (Page 75)").
Page 149: Inserting The Drive Unit
Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware Figure 4-52 Getting Started 4.7.2 Inserting the drive unit Precondition You have created a project (Page 146) or have opened an existing project. Inserting a drive unit via the project view Proceed as follows to insert new drive units in the project view: 1.
Page 150 Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware 3. Select the desired S120 drive unit in the list. Figure 4-53 Dialog: Adding a new drive unit Note Comparing and possibly changing version numbers When creating a drive device, the current firmware version is always suggested. It is possible that the suggested firmware version does not match the version number of your memory card in the drive device.
Page 151: Deriving The Hardware Device Configuration
Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware If the "Open device view" checkbox is activated, the device view is opened automatically in Startdrive when creating the drive. Result The drive unit is inserted. 4.7.3 Deriving the hardware device configuration Preconditions...
Page 152 Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware Figure 4-54 Example: Device configuration detection - all components assigned All components found in the actual topology of the drive unit are displayed in an overview (for details, see Section "Device configuration detection (Page 43)").
Page 153 Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware If you want to set another motor control, proceed as follows: 1. Activate the option of the required drive object type in the dialog header. – Universal (vector) = VECTOR drive object type –...
Page 154: Transferring The Determined Device Configuration To Startdrive
Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware Renaming the component 1. Select the components which are to be renamed. 2. Call the "Rename" shortcut menu. 3. Enter a new name for the component. Connecting components in parallel The parallel connection view supports you in the parallel connection of components.
Page 155 Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware Creating the component topology in Startdrive After you have checked and, if required, corrected the topology determined in the configuration, you can transfer this topology to a Startdrive project. 1.
Page 156: Revising The Configuration
Commissioning 4.7 Alternatively: Creating a project with a device configuration derived from the hardware 4.7.5 Revising the configuration Optimally, all components are transferred specified to the device configuration during an automatic configuration and do not have to be subsequently specified or supplemented. If this is the case, a message is shown in the message display that the automatic device configuration has been performed without error.
Page 157: Basic Parameterization Of The Drive Objects
Chapter "Web server" of the SINAMICS S120 Function Manual Drive Functions. You configure the web server in the Startdrive commissioning tool in the "Web server"...
Page 158 Commissioning 4.8 Basic parameterization of the drive objects Figure 4-57 Web server configuration with default settings The following table provides an overview of the configurations that you can perform OFFLINE and/or ONLINE. Configuration OFFLINE ONLINE Activate / deactivate the web server Permit access via https only Activate "SINAMICS"...
Page 159 2. Then save the project to accept the settings. Restricting web server access to just secure connections Using the default configuration of the web server, you can access the SINAMICS S120 converter via an HTTP connection or via an encrypted HTTPS connection. Using the configuration, access can be restricted so that only a secure HTTPS connection is possible.
Page 160 ☐ "Drive control > Parameters > Basic parameterization > Web server" For SINAMICS S120, the rights of both user accounts "SINAMICS" and "Administrator" are permanently predefined and cannot be changed by users. The user "Administrator" has full access rights by default. However, the standard "SINAMICS"...
Page 161 Commissioning 4.8 Basic parameterization of the drive objects Default password settings ● "SINAMICS" user: No password set. For these users we recommend that a password is assigned. The password must comprise at least 8 characters. With a password, you prevent an attacker from assigning a password and thereby blocking other commissioning engineers.
Page 162 Commissioning 4.8 Basic parameterization of the drive objects Creating a password for the user "SINAMICS" and/or "Administrator" You can use this function both ONLINE and OFFLINE. You can create a password for "SINAMICS" and "Administrator" users as follows: 1. Click on "Specify password". The "Specify password"...
Page 163 Commissioning 4.8 Basic parameterization of the drive objects Deleting the password for user "SINAMICS" You can only use this function ONLINE. You can delete the password of user "SINAMICS" as follows: 1. Click the "Delete password" button. The "Delete password" dialog opens. Figure 4-59 Deleting the password 2.
Page 164: Configuring Inputs/Outputs Of The Control Unit
Commissioning 4.8 Basic parameterization of the drive objects 4. Repeat the password in the "Confirm password" field. For security reasons, the password entries displayed in the input fields are encrypted. The entry is checked. "Password has been changed" is displayed if you entered the correct password.
Page 165 Commissioning 4.8 Basic parameterization of the drive objects Bidirectional digital inputs/outputs ☐ "Drive control > Parameters > Inputs/outputs > Bidirectional digital inputs/outputs" The bidirectional inputs/outputs of terminals X122 and X132 on the CU (DO1) can be used by a drive object as well as by a higher-level controller (resource sharing). The assignment to a terminal is defined by means of BICO interconnections which are either connected to a controller via the DO1 telegram p0922 = 39x or to a drive object.
Page 166 Commissioning 4.8 Basic parameterization of the drive objects 2. Interconnect the signal source of the digital input (8 to 15). 3. Proceed as follows to change the digital input into a digital output: – Click the selector. – Then connect the signal sink of the digital output (8 to 15). –...
Page 167 Commissioning 4.8 Basic parameterization of the drive objects Procedure 1. Select one of the following settings in the "Limitation" drop-down list of a measuring socket: – Limitation On If signals are output outside the permissible measuring range, the signal is limited to 4.98 V or to 0 V.
Page 168: Infeed Unit
4.8 Basic parameterization of the drive objects Function diagrams (see SINAMICS S120/S150 List Manual) Diagnostics - measuring sockets (T0, T1, T2) • 8134 Overview of important parameters (see SINAMICS S120/S150 List Manual) Adjustable parameters CI: Measuring sockets signal source • p0771[0...2] Measuring sockets characteristic curve value x1 •...
Page 169 Commissioning 4.8 Basic parameterization of the drive objects When required, during the basic parameterization you can switch-in various function modules for the selected infeed unit. Note You can only activate and deactivate function modules OFFLINE. Note The display of the function modules that can be activated is dynamic and depends on the selected infeed and the configuration of this infeed.
Page 170: Line Data / Operating Mode
Commissioning 4.8 Basic parameterization of the drive objects Activating a function module 1. To activate a function module, click on the required function module (e.g. master/slave). Repeat this step for all additional function modules that you wish to activate. 2. Save the project to back up the settings. 4.8.2.3 Line data / operating mode ☐...
Page 171: Enable Logic
Commissioning 4.8 Basic parameterization of the drive objects Setting Explanation Supply/DC-link iden- If the line supply / DC-link identification tification has already been performed once, then the value is preset to "OFF". Operating mode for Presetting of the operating mode is de- pendent upon the operating voltage of the ALM: ≤...
Page 172: Line Contactor Control
Commissioning 4.8 Basic parameterization of the drive objects Procedure 1. Interconnect the signal source via "p0840" for "OFF1 (low active)". 2. Connect the 1st signal source via "p0844" for "Instantaneous OFF (OFF2) signal source 1". 3. Connect the 2nd signal source via "p0845" for "Instantaneous OFF (OFF2) signal source 2".
Page 173: Drive Axes Servo Drives
Commissioning 4.8 Basic parameterization of the drive objects 4.8.3 Drive axes SERVO drives 4.8.3.1 Basic parameterization of the drive axes During the basic configuration, not all of the available options are displayed in the drop-down list "Basic parameterization". Options are either not displayed at all (e.g. mechanical options), or are shown grayed out.
Page 174: Function Modules
Commissioning 4.8 Basic parameterization of the drive objects 4.8.3.2 Function modules ☐ "Drive axis > Parameters > Basic parameterization > Function modules" When required, during the basic parameterization you can switch-in various function modules for the selected drive axis. Note You can only activate and deactivate function modules OFFLINE.
Page 175: Control Mode
Commissioning 4.8 Basic parameterization of the drive objects Function module Explanation Extended stop and retract (r0108.9) In the "Setpoint channel" area, activates the "Extended stop and retract" func- tion. Cogging torque compensation (r0108.22) In the parameter view, activates all parameters of the "Cogging torque com- pensation"...
Page 176: Limits
Commissioning 4.8 Basic parameterization of the drive objects Precondition ● You have completely specified and configured the motor used in the device configuration of the drive axis. Note This basic parameterization cannot be performed without having completed this full configuration. Selecting the control type 1.
Page 177: Drive Settings
Commissioning 4.8 Basic parameterization of the drive objects 4.8.3.5 Drive settings ☐ "Drive axis > Parameters > Basic parameterization > Drive settings" No entries are required on this page for motors with DRIVE-CLiQ interface or motors of the motor database. Precondition ●...
Page 178: Sampling Times/Pulse Frequency
Commissioning 4.8 Basic parameterization of the drive objects Setting the calculation of the controller data 1. Select one of the following options for the calculation of the controller data in the "Calculation controller data" (p3940) drop-down list: – [0] No calculation The motor data is not calculated.
Page 179 Commissioning 4.8 Basic parameterization of the drive objects Setting the defaults The sampling times are preset via parameter p0112. 1. Select one of the following defaults via the drop-down list (p0112): – [0] Expert – [1] xLow – [2] Low –...
Page 180: Actual Value Processing
Note You cannot set the values arbitrarily. The rules for setting the sampling times can be found in Chapter "System rules, sampling times and DRIVE-CLiQ wiring" of the SINAMICS S120 Function Manual Drive Functions. Enter the sampling times for the internal control loops.
Page 181 Commissioning 4.8 Basic parameterization of the drive objects Together with a resolution of 11-bit (= 2048) encoder pulses per revolution this gives a 22-bit resolution. Figure 4-62 Incremental encoders Fine resolution for TTL/HTL encoders TTL/HTL pulse encoders operate with digital signals whose fine resolution is less-precise than that for incremental encoders.
Page 182 1. Enter here the fine resolution of the encoder used in bits. The pre-setting is 11 bits and is sufficient for all Siemens motor encoders. 2. The multiturn resolution is set to 9 bits for all Siemens motor encoders and does not need to be adjusted.
Page 183 Commissioning 4.8 Basic parameterization of the drive objects Precondition ● You have completely specified and configured the motor used in the device configuration of the drive axis. Note This basic parameterization cannot be performed without having completed this full configuration. Extrapolating position values This parameter is displayed only for pure SSI encoders, namely, for encoders without HTL/TTL or SIN/COS tracks.
Page 184: Rotor Position Synchronization
Commissioning 4.8 Basic parameterization of the drive objects Virtual multiturn resolution With a rotary absolute encoder (p0404.1 = 1) with activated position tracking (p0411.0 = 1), the virtual multiturn resolution (p0412) can be used to enter a virtual multiturn resolution. This makes it possible to generate a virtual multiturn encoder (r0483) from a singleturn encoder.
Page 185 Please also refer to the description of the pole position identification provided in the " SINAMICS S120 Function Manual Drive Functions". The supplementary conditions for using the individual techniques are also described in the appropriate chapter. Determining the suitable technique for the pole position identification...
Page 186 • Ensure that this technique is only performed by appropriately trained and experienced technical experts. Note Contact the SIEMENS service organization if you are not familiar and trained in using this technique. – [1] Saturation-based 1st harmonic – [4] Saturation-based 2-stage –...
Page 187: Mechanical System
Commissioning 4.8 Basic parameterization of the drive objects Fine synchronization The pole position identification (PolID) technique provides coarse synchronization. If zero marks are present, after traversing the zero mark(s), the pole position is calibrated automatically with the zero mark position (fine synchronization). The zero mark position must be calibrated mechanically or electrically (p0431).
Page 188 Commissioning 4.8 Basic parameterization of the drive objects 5. Interconnect the "Modulo correction activation" (p2577) signal source for the activation of the modulo correction. 6. Correct the default value for axes with modulo correction in the "Modulo correction modulo range" (p2576) field. Parameterizing the load gearbox position tracking If you have parameterized encoder 1 for the position control, you can set the position tracking as follows:...
Page 189: Enable Logic
Commissioning 4.8 Basic parameterization of the drive objects Example 2: Rotary axis (encoder on the motor side) Gear ratio i = 44.5 ● p2504 = 445 motor revolutions ● p2505 = 10 load revolutions Target variable to be controlled: ° Encoder resolution = 364,544 LU 360°...
Page 190: Drive Axes Vector Drives
Commissioning 4.8 Basic parameterization of the drive objects Interconnecting signal sources 1. Connect the signal source for the "Infeed operation" (p0864) command. 2. Interconnect the signal source for command "OFF1 (low active)" (p0840). This command corresponds to control word 1 bit 1 (STW1.1) in the PROFIdrive profile. 3.
Page 191: Function Modules
Commissioning 4.8 Basic parameterization of the drive objects 4.8.4.2 Function modules ☐ "Drive axis > Parameters > Basic parameterization > Function modules" When required, during the basic parameterization you can switch-in various function modules for the selected drive axis. Note You can only activate and deactivate function modules OFFLINE.
Page 192: Control Mode
Commissioning 4.8 Basic parameterization of the drive objects Function module Explanation S120 S150 G150 G130 VECT Extended brake control (r0108.14) In the "Drive functions" area, adds the "Brake control" function. Basic positioner (r0108.4) In the "Technology functions" area, activates the "Basic positioner"...
Page 193: Limits
Commissioning 4.8 Basic parameterization of the drive objects The following control types are available for VECTOR drives: ● U/f control with linear characteristic ● U/f control with linear characteristic and FCC ● U/f control with parabolic characteristic ● U/f control with parameterizable characteristic ●...
Page 194: Optimization Runs
Commissioning 4.8 Basic parameterization of the drive objects You define the basic attributes of the drive control using the "Limits" function. Number Designation Description p0640 Current limit Determines the limit value of the motor overload current. p1080 Minimum speed Sets the lowest possible speed / velocity. This value is not fallen below in operation. p1082 Maximum speed Sets the highest possible speed / velocity.
Page 195 Commissioning 4.8 Basic parameterization of the drive objects Setting the technological application and selection of the motor data identification 1. Select one of the following applications in the "Technology application" (p0500) drop- down list: – [0] Standard drive (VECTOR) – [1] Pumps and fans –...
Page 196: Actual Value Processing
Commissioning 4.8 Basic parameterization of the drive objects Procedure Proceed as follows to finalize calculating motor and controller parameters: 1. In the "Controller data calculation" field, click on "Finish drive parameterization". The automatic calculation of motor and controller parameters is completed and the following message displayed.
Page 197 Commissioning 4.8 Basic parameterization of the drive objects Fine resolution p0419 (XIST_1) Encoders with their sampling mechanism provide significantly more precise information than that determined with the pulse counts. They can be evaluated by the drive unit and transferred as fine resolution to the controller. Change the fine resolution, for example, when increased precision is required for machining a workpiece.
Page 198 1. Enter here the fine resolution of the encoder used in bits. The pre-setting is 11 bits and is sufficient for all Siemens motor encoders. 2. The multiturn resolution is set to 9 bits for all Siemens motor encoders and does not need to be adjusted.
Page 199 Commissioning 4.8 Basic parameterization of the drive objects Actual value processing parameter assignment ☐ "Drive axis > Parameters > Basic parameterization > Actual value processing" Precondition ● You have completely specified and configured the motor used in the device configuration of the drive axis.
Page 200: Mechanical System
Commissioning 4.8 Basic parameterization of the drive objects Parameterizing the measuring gearbox position tracking Position tracking enables the load position to be reproduced when using gearboxes. It can also be used to extend the position range. 1. Activate the position tracking for measuring gearboxes. 2.
Page 201 Commissioning 4.8 Basic parameterization of the drive objects Parameterizing encoder selection for position control An encoder is assigned to the position control during commissioning. This encoder setting is shown in a drop-down list at the top right in the "Mechanical system" screen form. You can change the encoder assignment in this screen form before parameterizing the position control.
Page 202 Commissioning 4.8 Basic parameterization of the drive objects The LU per load revolution should be selected as high as possible. In this way, a better dynamic response can be achieved. If the values for p2506 are too low, this can result in jumps when speed precontrol is activated.
Page 203: Enable Logic
Commissioning 4.8 Basic parameterization of the drive objects The encoder resolution is too low here to convert the chain links to a linear SI unit without rounding-off errors having an effect on the modulo correction. A chain link must therefore be taken as target variable.
Page 204: Loading Project Data Into The Drive
Commissioning 4.9 Loading project data into the drive Loading project data into the drive In order to set up your project, you need to load the project data you generated offline on the connected drive units. Project data are generated, for example: ●...
Page 205 Commissioning 4.9 Loading project data into the drive 3. Check the messages in the "Load preview" dialog. Activate the required actions in the "Action" column to perform a secure download. Figure 4-68 Example: Load preview As soon as downloading becomes possible, the "Load" button is enabled. 4.
Page 206: Commissioning A Drive
Commissioning 4.10 Commissioning a drive 4.10 Commissioning a drive 4.10.1 Using the control panel ☐ "Drive axis > Commissioning > Control panel" Traverse the drive and test the settings that have already been made with the control panel (see also the overview in Section "Drive control panel (Page 45)"). WARNING Non-observance of the safety instructions for the drive control panel The safety shutdowns from the higher-level controller have no effect with this function.
Page 207 Commissioning 4.10 Commissioning a drive Activating the control panel When an ONLINE connection has been established, the bar in the header area is shown in color. The control elements are grayed-out – with the exception of the "Activate" button. The remaining control elements become active after you have activated the control panel and set the enables.
Page 208: Traversing The Drive With Speed Specification
Commissioning 4.10 Commissioning a drive Deactivating the control panel When you deactivate the control panel, you return the master control. To deactivate the control panel, proceed as follows: 1. Click the "Off" button to switch off the drive. This is a basic requirement for deactivating the control panel. 2.
Page 209: Drive Positioning
Commissioning 4.10 Commissioning a drive Specifying the setpoint To specify the setpoint, proceed as follows: 1. In the "Operating Mode" drop-down list, select menu item "Speed setpoint specification". 2. Enter a speed setpoint in the "Speed" field with which the motor is to turn. Once you have specified the speed setpoint, the drive is switched on as soon as you click one of the buttons "Start backward", "Start forward", "Jog forward"...
Page 210: Relative Positioning
Commissioning 4.10 Commissioning a drive Procedure Proceed as follows to manually position the drive: 1. Select "Basic positioner" in the "Operating mode" drop-down list. 2. Then select "Manual positioning". The "Velocity" and "Acceleration" entries are displayed. 3. At "Velocity", enter a value in LU/min and press the ENTER key. The length unit is an internal length unit of the drive.
Page 211: Absolute Positioning
Commissioning 4.10 Commissioning a drive Drive status The status of the various parameters are displayed as LEDs at "Drive status". Actual values The values currently active in the drive are displayed at "Actual values" (actual values and current values in the drive). In addition to the default parameter values, additional r- parameters are available for free selection in two drop-down lists.
Page 212: Modify Traversing Block
Commissioning 4.10 Commissioning a drive Actual values The values currently active in the drive are displayed at "Actual values" (actual values and current values in the drive). In addition to the default parameter values, additional r- parameters are available for free selection in two drop-down lists. 4.10.3.4 Modify traversing block You can traverse the programmed traversing blocks using the "Modify traversing blocks"...
Page 213: Direct Homing
Commissioning 4.10 Commissioning a drive Preconditions ● Startdrive is in online mode. ● The "Basic positioner" function module is activated. ● The drive control panel is called and the master control is activated. Procedure To traverse the drive via active homing, proceed as follows: 1.
Page 214: One Button Tuning (Obt)
Commissioning 4.10 Commissioning a drive Procedure To traverse the drive via direct homing, proceed as follows: 1. Select the "Basic positioner" entry in the "Operating mode" drop-down list. 2. Select the "Direct homing" entry in the "Mode" drop-down list. 3. Click "1" in the "Switch on" field to switch on the motor. The "Home position coordinates"...
Page 215: Performing One Button Tuning
Commissioning 4.10 Commissioning a drive ① Result of the controller optimization. Comparison of the values before and after tuning. ② Dynamic response settings via defined stages or via a dynamic response factor ③ Activate/deactivate master control. ④ Activates an infeed unit. ⑤...
Page 216 Commissioning 4.10 Commissioning a drive The function does not support different sampling times for the current controller and speed/velocity controller. As a consequence, do not use the function for this type of configuration. Preconditions ● There is an online connection to the drive unit. ●...
Page 217 Commissioning 4.10 Commissioning a drive Making settings for the OBT function 1. Select the dynamic response setting for the OBT function corresponding to the mechanical system of your machine. The function optimizes the drive based on the selected dynamic response setting. –...
Page 218: Stationary/Rotating Measurement
Commissioning 4.10 Commissioning a drive Deactivating the master control After you have optimized the controller, you can relinquish master control as follows: 1. Click the "Off" button to switch off the drive. This step is the basic precondition for deactivating master control. 2.
Page 219 Commissioning 4.10 Commissioning a drive NOTICE Damage to the device as a result of incorrectly selected rated current and/or maximum current values Incorrect rated current or maximum current data can destroy the motor! • Check that the current values that have been entered are correct. Note If a power on or a warm restart is performed when the motor data identification is selected, then the motor data identification request is lost.
Page 220: Configuration Data (For Experts)
Commissioning 4.10 Commissioning a drive Configuring motor identification The measurements available are displayed in the "Measurement type" adjustment range. Already when the screen form is opened, a check is made to determine whether a measurement is already active and, if so, it is displayed. If no measurement is selected, a check is made as to which measurement has already been performed and then used as recommendation.
Page 221 Commissioning 4.10 Commissioning a drive SERVO drives ● p0352 Line resistance (important for long motor cables) ● p0353 Series inductance (important for long motor cables) ● p0640 Current limit ● p1909 Motor identification control word ● p1959 Rotating measurement configuration ●...
Page 222 Commissioning 4.10 Commissioning a drive ● p1993 Pole position identification current, motion based ● p1994 Pole position identification rise time motion based ● p1995 Pole position identification gain, motion based ● p1996 Pole position identification integral time, motion based ● p1997 Pole position identification smoothing time, motion based ●...
Page 223: Configuring Brake Control
☐ "Drive axis > Parameter > Drive functions > Brake control" The drives of the SINAMICS S120 family are equipped with a brake control for motor holding brakes: The brake control is only used for the control of motor holding brakes. A differentiation is made between mechanically braking and electrically braking a motor: ●...
Page 224 Commissioning 4.11 Configuring brake control The trigger command for releasing and applying the holding brake is transmitted via DRIVE- CLiQ from the Control Unit, which monitors and logically connects the signals to the system- internal processes, directly to the Motor Module. The Motor Module then performs the action and activates the output for the holding brake.
Page 225: Parameterizing The Brake Control
Commissioning 4.11 Configuring brake control WARNING Danger as a result of a damaged holding brake caused by incorrect parameter assignment If the drive moves against the closed holding brake, this can destroy the holding brake and as a consequence result in death or severe injury. •...
Page 226 Commissioning 4.11 Configuring brake control Figure 4-73 Simple brake control Parameterizing the "Motor holding brake like sequence control" option To parameterize the "Motor holding brake like sequence control" option, proceed as follows: 1. Set the opening time of the brake (p1216). After activating the holding brake (opening), the speed/velocity setpoint zero is active during this time.
Page 227: Opening The Brake
Commissioning 4.11 Configuring brake control The "Motor holding brake always open" option There are no further setting options for the "Motor holding brake always open" option. The state of the holding brake is displayed in the dialog. Parameterizing the "Motor holding brake like sequence control, connection via BICO" option To parameterize the "Motor holding brake like sequence control, connection via BICO"...
Page 228: Closing The Brake
Commissioning 4.11 Configuring brake control Figure 4-74 Simple brake control: Open brake 1. Interconnect the "Unconditionally open holding brake" (p0855) signal sink for the command to open the brake unconditionally. The brake opens when this signal or the internal signal "Open brake" has the value "1". Note The "Unconditionally close holding brake"...
Page 229: Extended Brake Control
Commissioning 4.11 Configuring brake control 1. Enter the speed threshold at which "Standstill" is identified when the threshold is undershot in the "Threshold" (p1226) field. When this threshold is undershot, the brake control is started and the closing time in p1217 awaited.
Page 230: Parameterizing Extended Brake Control
Commissioning 4.11 Configuring brake control Features ● Forced brake opening (p0855, p1215) ● Closing of brake for a 1 signal "unconditionally close holding brake" (p0858) ● Binector inputs for opening or closing the brake (p1218, p1219) ● Connector input for the threshold for opening and closing the brake (p1220) ●...
Page 231 Commissioning 4.11 Configuring brake control Figure 4-76 Extended brake control Basic parameterizing selected brake control 1. Set the opening time of the brake (p1216). After activating the holding brake (opening), the speed/velocity setpoint zero is active during this time. The speed/velocity setpoint is then enabled after this time. The time should be set greater than the actual opening time of the brake.
Page 232 Commissioning 4.11 Configuring brake control Making settings for the brake feedback Figure 4-77 Extended brake control: Configuring the feedback 1. Select the "[1] Yes" setting in the "Brake with feedback" (p1275.5) drop-down list. The mask then expands downwards with the additional settings. 2.
Page 233 Commissioning 4.11 Configuring brake control 4. Click "Status word". A mask with the same name opens. Connect the signal sources for the following areas: – Sequence control status word (r0899) – Motor holding brake status word (r1229) 5. Click "Logic operations" in the "Brake control" mask. The "Brake logic operations"...
Page 234: Opening The Brake
Commissioning 4.11 Configuring brake control 4.11.3.3 Opening the brake ☐ "Drive axis > Parameter > Drive functions > Brake control > Open brake" Parameterizing the "Open brake" command To parameterize for extended brake control the command for the forced opening of the brake, proceed as follows: 1.
Page 235: Closing The Brake
Commissioning 4.11 Configuring brake control 4.11.3.4 Closing the brake ☐ "Drive axis > Parameter > Drive functions > Brake control > Close brake" Parameterizing the "Close brake" command To assign the parameters that influence the closing of the brake, proceed as follows: Figure 4-80 Extended brake control: Close brake 1.
Page 236 Commissioning 4.11 Configuring brake control 2. Interconnect the signal sinks for the following options of the "Close brake immediately" function: – p1219[0]: Close brake immediately signal, inversion via p1275.0 – p1219[1]: Close brake immediately signal, inversion via p1275.1 – p1219[2]: Close brake immediately signal –...
Page 237: Function Diagrams And Parameters
• 2707 (r0108.14 = 1) Brake control - Extended brake control, • 2711 signal outputs (r0108.14 = 1) Overview of important parameters (see SINAMICS S120/S150 List Manual) Drive objects, function module; • r0108.14 Extended brake control CO/BO: Status word, sequence control •...
Page 238 Commissioning 4.11 Configuring brake control BI: Close motor holding brake at standstill • p1224[0...3] CI: Standstill detection threshold value • p1225 Standstill monitoring speed threshold • p1226[0...n] Standstill detection monitoring time • p1227 Pulse suppression delay time • p1228 Motor holding brake standstill detection bypass •...
Page 239 Commissioning 4.11 Configuring brake control Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 241: Diagnostics
Diagnostics Overview This chapter describes the following diagnostic features of the SINAMICS S120 drive system: ● Diagnostics via LEDs – Control Units – Power units – Additional modules – Terminal Modules ● Diagnostics via Startdrive – Device diagnostics – Trace function –...
Page 242: Diagnostics Using Leds
Diagnostics 5.2 Diagnostics using LEDs Diagnostics using LEDs Table 5- 1 Appearance of the LEDs for the display of the operating states LED is on. (Steady light) Possible colors: Red, green, orange or yellow. LED is off. Is partly indicated by hyphens in the following tables in the "Color" column. LED flashes slowly.
Page 243 Diagnostics 5.2 Diagnostics using LEDs Control Unit 320-2 PN during run-up Table 5- 3 Control Unit CU320-2 – description of the LEDs during ramp-up Color Display State, description, cause Steady light Hardware reset Orange Orange Steady light BIOS loaded Flashing light 2 Hz BIOS error: "An error occurred while loading the BIOS".
Page 244 Diagnostics 5.2 Diagnostics using LEDs Color Display Description, cause, remedy Red/ Flashing light Control Unit is ready. However, software licenses are missing. green 0.5 Hz Remedy: Obtain licenses. Orange Flashing light Updating the firmware of the DRIVE-CLiQ components 0.5 Hz Flashing light DRIVE-CLiQ component firmware update complete.
Page 245: Power Units
DCP = Discovery and Configuration Protocol DCP is used by PROFINET to determine PROFINET devices and to make basic set- tings. More detailed information can be found in the SINAMICS S120 Function Manual Communication. Individual behaviors of the LED OPT are described for the respective Option Boards in the SINAMICS S120 Manual Control Units and supplemental system components.
Page 246: Active Line Module Booksize
Diagnostics 5.2 Diagnostics using LEDs 5.2.2.2 Active Line Module booksize Table 5- 5 Meaning of the LEDs on the Active Line Module State Description, cause Remedy Ready DC link Electronic power supply is missing or outside permissible – tolerance range. Green The component is ready for operation and cyclic DRIVE-CLiQ –...
Page 247: Smart Line Modules Booksize 5 Kw And 10 Kw
Diagnostics 5.2 Diagnostics using LEDs State Description, cause Remedy Ready DC link Orange Orange DRIVE-CLiQ communication is being established. – – At least one fault is present in this component. Remedy and acknowledge fault. Note: LED is controlled irrespective of the corresponding messages being reconfigured.
Page 248: Smart Line Modules Booksize 16 Kw To 55 Kw
Diagnostics 5.2 Diagnostics using LEDs 5.2.2.5 Smart Line Modules booksize 16 kW to 55 kW Table 5- 8 Meaning of the LEDs at the Smart Line Modules ≥ 16 kW State Description, cause Remedy Ready DC link Electronic power supply is missing or outside permissible –...
Page 249: Control Interface Module In The Active Line Module Chassis Format
Diagnostics 5.2 Diagnostics using LEDs State Description, cause Remedy Ready DC link The component is ready for operation and cyclic DRIVE- Check the line voltage CLiQ communication is taking place. The DC link voltage is too high. Orange Orange DRIVE-CLiQ communication is being established. –...
Page 250: Control Interface Module In The Basic Line Module Chassis Format
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. 5.2.2.8 Control Interface Module in the Basic Line Module chassis format Table 5- 12 Meaning of the LEDs "Ready"...
Page 251: Control Interface Module In The Smart Line Module Chassis Format
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. 5.2.2.9 Control Interface Module in the Smart Line Module chassis format Table 5- 14 Meaning of the LEDs "READY"...
Page 252: Control Interface Module In The Motor Module Chassis Format
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. 5.2.2.10 Control Interface Module in the Motor Module chassis format Table 5- 16 Meaning of the LEDs "Ready"...
Page 253: Control Interface Module In The Power Module Chassis Format
The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. 5.2.2.11 Control Interface Module in the Power Module chassis format Table 5- 18 Meaning of the LEDs "READY"...
Page 254: Additional Modules
DC link voltage < 100 V and voltage at -X9:1/2 less than 12 V. The component is ready for operation. Flashing There is a fault. If the LED continues to flash after you have performed a light POWER ON, please contact your Siemens service center. 5.2.3 Additional modules 5.2.3.1 Control Supply Module Table 5- 20 Control Supply Module –...
Page 255: Smc10/Smc20 Sensor Module Cabinet
Diagnostics 5.2 Diagnostics using LEDs 5.2.3.2 SMC10/SMC20 Sensor Module Cabinet Table 5- 21 Sensor Module Cabinet 10/20 (SMC10/SMC20) – description of the LEDs Color State Description, cause Remedy – Electronic power supply is missing or outside permissible – READY tolerance range. Green Continu- The component is ready for operation and cyclic DRIVE-...
Page 256: Smc40 Sensor Module Cabinet (Only For Direct Measuring Systems)
Power supply > 5 V The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: SINAMICS S120/S150 List Manual 5.2.3.4 SMC40 Sensor Module Cabinet (only for direct measuring systems) Table 5- 23...
Page 257: Communication Board Ethernet Cbe20
Diagnostics 5.2 Diagnostics using LEDs 5.2.3.5 Communication Board Ethernet CBE20 Meaning of the LEDs on the CBE20 Communication Board Ethernet Table 5- 24 Meaning of the LEDs at ports 1 to 4 of the X1400 interface Color Status Description Link port –...
Page 258: Voltage Sensing Module Vsm10
Diagnostics 5.2 Diagnostics using LEDs Table 5- 26 Meaning of the OPT LED on the Control Unit Color Status Description, cause Remedy – The electronics power supply is missing or outside the per- – missible tolerance range. CBE20 either defective or not inserted. Green Continu- CBE20 is ready and cyclic communication is taking place.
Page 259: Terminal Modules
Both options depend on the LED status when component recognition is activated. Red/oran The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: SINAMICS S120/S150 List Manual Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 260: Terminal Module Tm31
Red/ orange The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: SINAMICS S120/S150 List Manual 5.2.4.3 Terminal Module TM41 Table 5- 30 Meaning of the LEDs on the Terminal Module TM41...
Page 261: Terminal Module Tm120
The zero mark is output at each virtual revolution. – light The parameters for activating component recognition using LEDs can be taken from the following reference: Reference: SINAMICS S120/S150 List Manual 5.2.4.4 Terminal Module TM120 Table 5- 31 Meaning of the LEDs on the Terminal Module TM120...
Page 262: Terminal Module Tm150
Diagnostics 5.2 Diagnostics using LEDs 5.2.4.5 Terminal Module TM150 Table 5- 32 Meaning of the LEDs at the Terminal Module TM150 Color State Description, cause Remedy – Electronic power supply is missing or outside permissible Check power supply tolerance range. Green Continu- The component is ready for operation and cyclic DRIVE-...
Page 263: Diagnostics Via Startdrive
Diagnostics 5.3 Diagnostics via Startdrive Diagnostics via Startdrive 5.3.1 Device diagnostics Display of alarms and faults If the device outputs faults or alarms, or if maintenance is required, then the appropriate messages are displayed in Startdrive using icons. The icons have different colors according to the seriousness of the situation.
Page 264 Diagnostics 5.3 Diagnostics via Startdrive The following table lists the possible icon colors with their significance. For more information on this topic, refer to the online help in the TIA Portal, which you can call up using the icon tooltips. Icon Meaning OK = no fault active or maintenance is required...
Page 265: Example: Detecting And Correcting A Topology Error
Diagnostics 5.3 Diagnostics via Startdrive In the example below, the interconnection at Servo_03 was changed from X201 to X200 at the device. DRIVE-CLiQ without error DRIVE-CLiQ with error 5.3.1.1 Example: Detecting and correcting a topology error After going online, the drive objects (DO) that are ready are displayed with a green checkmark in the device view.
Page 266 Diagnostics 5.3 Diagnostics via Startdrive Figure 5-2 Example: Topology error for DRIVE-CLiQ connections This is how you diagnose typical topology errors Three typical error cases are shown in the following: First error case: DRIVE-CLiQ connection on the interface of a DO not inserted 1.
Page 267 Diagnostics 5.3 Diagnostics via Startdrive 3. Check the DRIVE-CLiQ wiring on the real hardware. Insert the connection according to the target topology. 4. Acknowledge the active errors in the message view. The interfaces in the device view are shown in blue if the actual and target topology match after the error has been corrected and the message acknowledged.
Page 268: Trace Function
Diagnostics 5.3 Diagnostics via Startdrive 3. Check the red interfaces on the Motor Module and on the Sensor Module. The tooltip displays that the Sensor Module is not inserted on the Double Motor Module. 4. Insert the connection and acknowledge the pending messages. The topology is displayed as being error-free.
Page 269 Diagnostics 5.3 Diagnostics via Startdrive Term Icon Meaning Measurement on Measurements are archived in the folder which are saved in the de- the device vice (e.g. on the memory card). (memory card) These measurements are retentive and can only be deleted by the user.
Page 270 Number of traces An unlimited number of recordings cannot be made in Startdrive for SINAMICS S120 as a result of the restricted memory capacity: ● 2 traces can be recorded for each drive.
Page 271: Creating Or Calling A Trace
Diagnostics 5.3 Diagnostics via Startdrive You can find an overview of the most important user interface elements of the trace function in Chapter "User interface - trace function (Page 46)". 5.3.2.2 Creating or calling a trace Traces in the form of trace configurations can be created in the project navigation. Trace configurations that have been saved can be called and modified.
Page 272: Configuring A Trace
Diagnostics 5.3 Diagnostics via Startdrive Displaying a saved trace configuration or an appropriate curve diagram Proceed as follows to display a saved trace configuration: 1. In the project navigation, double-click on the appropriate icon ( offline/ online) the trace configuration, a trace in the drive or a measurement. The "Configuration"...
Page 273 Diagnostics 5.3 Diagnostics via Startdrive Selecting and configuring signals Proceed as follows to configure signals that are to be recorded: 1. Click on the first empty cell in the "Name" column. Figure 5-6 Configuring trace signals 2. Select a signal. The following options are available: –...
Page 274 Diagnostics 5.3 Diagnostics via Startdrive Configuring recording conditions Select the required trigger condition in the "trigger mode" field in the drop-down list. Figure 5-7 Configuring trace recording conditions Configuring the recording conditions depends on the selected trigger condition: Trigger condition: Start recording immediately 1.
Page 275 Diagnostics 5.3 Diagnostics via Startdrive "Rising signal" The recording starts if the falling value of the trigger reaches or exceeds the configured value. After activating the trace, at least 2 cycles are required in order to identify the signal edge. "Falling signal"...
Page 276: Transferring The Trace Configuration To The Device
Diagnostics 5.3 Diagnostics via Startdrive Trigger condition: Trigger on fault 1. In order to record a time period before the trigger event, enter a value greater than 0 in the input field for the pre-trigger. 2. Enter the recording time under "Recording duration". The maximum possible recording duration is displayed to the right.
Page 277: Displaying The Trace Recording
Diagnostics 5.3 Diagnostics via Startdrive ● The trace configuration in the drive is displayed in the working area (see Chapter "Creating or calling a trace (Page 269)"). ● The icon for monitoring the displayed trace is enabled. Activating the trace recording Proceed as follows to activate the trace recording in the drive: 1.
Page 278: Saving Measurements In The Project
Diagnostics 5.3 Diagnostics via Startdrive 3. If required, activate the icon for monitoring. 4. Check to ensure that the signals ( ) are shown in the "Diagram" tab in the signal table. You can display the signals via the shortcut menu. 1.
Page 279: Transferring The Trace Configuration From The Drive To The Project
Diagnostics 5.3 Diagnostics via Startdrive Exporting measurements To export a measurement, proceed as follows: 1. Display the measurement in the working area (see Chapter "Creating or calling a trace (Page 269)"). 2. Click on icon to export the selected measurement. The "Save as..."...
Page 280: Deleting A Trace Configuration
Diagnostics 5.3 Diagnostics via Startdrive 5.3.2.10 Deleting a trace configuration Preconditions ● There is an online connection to the drive unit. ● A trace is saved in the drive. Procedure Proceed as follows to delete a trace configuration in the drive: 1.
Page 281 Diagnostics 5.3 Diagnostics via Startdrive Calling diagnostics Proceed as follows to display diagnostics and diagnostic functions for a drive device connected online: 1. Open the "Online access" entry in the project tree. 2. Select the network interface of your PG/PC. 3.
Page 282 Diagnostics 5.3 Diagnostics via Startdrive Result The diagnostics view is displayed in the Startdrive working area. From the secondary navigation of the diagnostics view, you can call up some diagnostic information and data for the drive device and perform several important basic functions. The following illustration shows the structure of a diagnostics view: ①...
Page 283: Diagnostics
Diagnostics 5.3 Diagnostics via Startdrive 5.3.3.2 Diagnostics The following diagnostics information on the connected drive device is provided in the diagnostics view: ● General Information on module and manufacturer ● Diagnostics status Information on status and standard diagnostics ● PROFINET interface –...
Page 284: Displaying Control/Status Words
Diagnostics 5.3 Diagnostics via Startdrive The infeed unit / drive axis does not change into the "Operation" state until all the enable signals are available. In the "Missing enables" screen form, the LEDs in the function view indicate which enables are still missing. 5.3.4.2 Displaying control/status words ☐...
Page 285: Fault And Alarm Messages
The individual faults and alarms are described in Chapter "Faults and alarms" in the SINAMICS S120/S150 List Manual. Function diagrams for the fault buffer, alarm buffer, fault trigger and fault configuration are also contained in the Section "Function diagrams" - "Faults and alarms".
Page 286 Diagnostics 5.4 Fault and alarm messages Properties of faults and alarms ● Faults (code F01234) – Are identified by Fxxxxx. – Can lead to a fault reaction. – Must be acknowledged once the cause has been remedied. – Status via Control Unit and LED RDY. –...
Page 287: Buffer For Faults And Alarms
Diagnostics 5.4 Fault and alarm messages Acknowledging faults The list of faults and alarms specifies how each fault is acknowledged after the cause has been remedied. ● Acknowledgement of faults by "POWER ON" – Switch the drive on/off (POWER ON) –...
Page 288 Diagnostics 5.4 Fault and alarm messages Note The entry in the fault/alarm buffer is made after a delay. For this reason, the fault/alarm buffer should not be read until a change in the buffer is also recognized (r0944, r2121) after "Fault active"/"Alarm active"...
Page 289 Diagnostics 5.4 Fault and alarm messages Properties of the fault buffer: ● A new fault incident encompasses one or more faults and is entered in "Current fault incident". ● The entries are arranged in the buffer according to the time at which they occurred. ●...
Page 290 Diagnostics 5.4 Fault and alarm messages Alarm buffer, alarm history An alarm in the alarm buffer comprises the alarm code, the alarm value and the alarm time (received, resolved). The alarm history occupies the last indices ([8...63]) of the parameter. Figure 5-10 Structure of alarm buffer Alarms that occur are entered in the alarm buffer as follows:...
Page 291: Configuring Messages
Diagnostics 5.4 Fault and alarm messages ● r2121 is incremented each time the alarm buffer changes. ● An alarm value (r2124) can be output for an alarm. The alarm value is used to diagnose the alarm more accurately; please refer to the alarm description for details of the meaning.
Page 292 Diagnostics 5.4 Fault and alarm messages 19 message types per drive object can be changed. Note If BICO interconnections exist between drive objects, all interconnected objects must be configured. Example: The TM31 has BICO interconnections with drive 1 and 2 and F35207 is to be reconfigured as an alarm.
Page 293: Propagation Of Faults
Diagnostics 5.4 Fault and alarm messages Once an external fault (1 to 3) has been triggered on the Control Unit drive object, this fault is also present on all associated drive objects. If one of these external faults is triggered on a different drive object, it is only present on that particular drive object.
Page 294: Alarm Classes
Information on the alarm class is described in status word ZSW2 at bit positions bit 5/6 (for SINAMICS) (see also "ZSW2" in Chapter "Cyclic communication" for PROFIdrive communication in the SINAMICS S120 Function Manual Drive Functions). ZSW2: Valid for SINAMICS Interface Mode p2038 = 0 (function diagram 2454)
Page 295: Function Diagrams And Parameters
Diagnostics 5.4 Fault and alarm messages 5.4.6 Function diagrams and parameters Overview of important function diagrams (see SINAMICS S120/S150 List Manual) Diagnosis - Overview • 8050 Diagnostics - fault buffer • 8060 Diagnostics - alarm buffer • 8065 Diagnostics - faults/alarms trigger word (r2129) •...
Page 296 Diagnostics 5.4 Fault and alarm messages Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 297: Appendix
Appendix List of abbreviations Note The following list of abbreviations includes all abbreviations and their meanings used in the entire SINAMICS family of drives. Abbreviation Source of abbreviation Meaning A… Alarm Warning Alternating Current Alternating current Analog Digital Converter Analog digital converter Analog Input Analog input Active Interface Module...
Page 298 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning C… Safety message Controller Area Network Serial bus system Communication Board CAN Communication Board CAN Communication Board Ethernet PROFINET communication module (Ethernet) Compact Disc Compact disc Command Data Set Command data set CF Card CompactFlash Card CompactFlash card...
Page 299 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning DRIVE-CLiQ DRIVE-CLiQ DRAM Dynamic Random Access Memory Dynamic Random Access Memory DRIVE-CLiQ Drive Component Link with IQ Drive Component Link with IQ Dynamic Servo Control Dynamic Servo Control Doppelsubmodul Double submodule Digital Time Clock Timer EASC...
Page 300 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning FPGA Field Programmable Gate Array Field Programmable Gate Array Firmware Firmware Gigabyte Gigabyte Global Control Global control telegram (broadcast telegram) Ground Reference potential for all signal and operating voltages, usually defined as 0 V (also referred to as M) Gerätestammdatei Generic Station Description: Describes the fea-...
Page 301 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning Kreuzweiser Datenvergleich Data cross-check Know-how protection Know-how protection Kinetische Pufferung Kinetic buffering Proportional gain KTY84-130 Temperature sensor Symbol for inductance Light Emitting Diode Light emitting diode Linearmotor Linear motor Lageregler Position controller Least Significant Bit Least significant bit...
Page 302 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning Nullmarke Zero mark Normally Open (contact) NO contact Netzstromrichter Line-side converter Network Time Protocol Standard for synchronization of the time of day NVRAM Non-Volatile Random Access Memory Non-volatile read/write memory Open Architecture Software component which provides additional functions for the SINAMICS drive system...
Page 303 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning Power Supply Power supply Power Stack Adapter Power Stack Adapter PT1000 Temperature sensor Positive Temperature Coefficient Positive temperature coefficient Point To Point Point-to-point Pulse Width Modulation Pulse width modulation Prozessdaten Process data r…...
Page 304 Safe stop Safety Integrated Safety Integrated Safety Info Channel Safety Info Channel Safety Integrity Level Safety Integrity Level SITOP Siemens power supply system Safely-Limited Acceleration Safely limited acceleration Smart Line Module Smart Line Module Safely-Limited Position Safely Limited Position Safely-Limited Speed...
Page 305 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning Terminal Board Terminal Board Technology Extension Software component which is installed as an addi- tional technology package and which expands the functionality of SINAMICS (previously OA applica- tion) Totally Integrated Automation Totally Integrated Automation Transport Layer Security Encryption protocol for secure data transfer (previ-...
Page 306 Appendix A.1 List of abbreviations Abbreviation Source of abbreviation Meaning Zero Mark Zero mark Zustandswort Status word Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 307: Documentation Overview
Appendix A.2 Documentation overview Documentation overview Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 308: System Rules, Sampling Times, Drive-Cliq Wiring And Number Of Controllable Drives
There are also still dependencies and rules for the components used and the selected DRIVE-CLiQ wiring. Additional information Additional information on system rules, rules for DRIVE-CLiQ wiring and the number of controllable drives is provided in the SINAMICS S120 Function Manual, Drive Functions. Commissioning with Startdrive Commissioning Manual, 12/2018, 6SL3097-5AA10-0BP0...
Page 309: Index
Index Open brake, 225, 232 Parameter assignment, 223, 228 Simple, 222 Acknowledgment, 285 Alarm buffer, 288 Alarm classes Alarms, 292 Calculating motor and controller data Alarm history, 288 VECTOR, 192 Alarm value, 288 Calculation of the controller data Alarms, 284 SERVO, 175 Alarm buffer, 288 Chassis, 78...
Page 310 Index Relative positioning, 208 Drive unit Speed specification, 206 Inserting offline, 83, 147 Control Unit CU320-2 DRIVE-CLiQ LEDs during power-up, 241 Display faults in wiring, 262 Control Unit CU320-2 PN Drives LEDs after powering up, 243 Assign device name, 136 Copy RAM to ROM, 69 Assigning an IP address, 135 Deactivating the web server, 157...
Page 311 Index Help on messages, 53 Line Module Tooltip, 52 Detailed setting, 97 Line protection, 79 Power unit, 79 Logon Startdrive project, 82 Infeed unit Basic parameter assignment, 168 Detailed setting, 97 Inserting, 87 Missing enables, 282 Measurement, 266 Specification, 89 Measuring socket, 164 Infeed units Measuring system...
Page 312 Index Motor Modules, 108 Startdrive, 31 Power Modules, 108 BICO connection, 61 Parameter view Binector, 61 Startdrive, 39 Calling, 75 Password Commissioning sequence, 76 Startdrive project, 82 Connector, 61 PG/PC interface Creating a project, 80, 142, 146 Setting, 138 Device view, 35 Pole position identification, 182 Function view, 38 SERVO, 182...
Page 313 Index Measurement, 266, 267 Measurements on the card, 267 Overlay measurement, 48 Recording, 266 Recording conditions, 270 Save the measurement in the project, 276 Signal selection, 270 Signal table, 47 Structure of the user interface, 46 Trace configuration, 267 Transferring the configuration from the drive to the project, 277 Transferring the configuration to the drive, 274 Uploading...

Siemens SINAMICS S120 Commissioning Manual

1 Fundamental Safety Instructions

2 Startdrive Commissioning Tool

3 Fundamentals

4 Commissioning

5 Diagnostics

Appendix

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Summary of Contents for Siemens SINAMICS S120