Siemens SINAMICS S120 Combi User Manual
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Siemens SINAMICS S120 Combi User Manual

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SINAMICS S120 Combi
Manual · 07/2012
SINAMICS
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Summary of Contents for Siemens SINAMICS S120 Combi

  • Page 1 SINAMICS S120 Combi Manual · 07/2012 SINAMICS...
  • Page 3 ___________________ SINAMICS S120 Combi Preface ___________________ System overview ___________________ Line-side power components SINAMICS ___________________ S120 Combi Power Modules S120 ___________________ SINAMICS S120 Combi Reinforcement plates ___________________ External fan unit Manual Topology rules for DRIVE- ___________________ CLiQ ___________________ Motor Modules Booksize...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    Siemens' content, and adapt it for your own machine documentation: http://www.siemens.com/mdm Training Using the following link, you can find information on SITRAIN - training from Siemens for products, systems and automation engineering solutions: http://www.siemens.com/sitrain FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support.
  • Page 6 SINAMICS S120 Manuals • SINAMICS S120 Combi Manual • • SINUMERIK 828D PPU Manual Commissioning SINAMICS S120 Combi List Manual • SINUMERIK 828D Turning and Milling Commissioning Manual • Usage/operation SINAMICS S120 Function Manual FH1 • SINAMICS S120 Combi List Manual •...
  • Page 7 The EC Declaration of Conformity for the EMC Directive can be found on the Internet at: http://support.automation.siemens.com There – as a search term – enter the number 15257461 or contact your local Siemens office. The EC Declaration of Conformity for the Low Voltage Directive can be found on the Internet http://support.automation.siemens.com...
  • Page 8 The Safety Integrated functions of SINAMICS components are generally certified by independent institutes. An up-to-date list of certified components is available on request from your local Siemens office. If you have any questions relating to certifications that have not been completed, please ask your Siemens contact.
  • Page 9 These state that a hazard analysis must be drawn up for every workplace, from which measures for reducing dangers and their impact on persons are derived and applied, and exposure and danger zones are defined and observed. The relevant safety notes in each chapter must be observed. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 10 If these conditions are not fulfilled, other protective measures against electric shock (e.g. protection through protective impedances or limited voltage, or use of protection class I and II) must be used. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 11 Operating the equipment in the immediate vicinity (< 1.8 m) of cell phones with a transmitter power of > 1 W may cause the equipment to malfunction. Explanation of symbols Table 2 Symbols Symbol Meaning Protective earth (PE) Ground (e.g. M 24 V) Functional ground Equipotential bonding SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 12 – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification – Condensation / conductive contamination – External influences / damage SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 13 Assuming that conductive contamination at the installation site can definitely be excluded, a lower degree of cabinet protection may be permitted. For more information about residual risks of the components in a power drive system, see the relevant chapters in the technical user documentation. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 14 Preface SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 15: Table Of Contents

    Table of contents Preface ..............................3 System overview............................21 SINAMICS S120 Combi components ..................21 System data ..........................23 Derating as a function of the installation altitude and ambient temperature........25 Standards.............................26 Line-side power components ........................29 Introduction ..........................29 Information on the disconnector unit....................30 Overcurrent protection by means of line fuses and circuit breakers..........30...
  • Page 16 Description ..........................103 Overview ........................... 104 Dimension drawing........................105 Installation ..........................106 Technical data........................... 109 Topology rules for DRIVE-CLiQ......................111 Connection examples........................ 113 6.1.1 Operation with a 3 axes Power Module ..................113 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 17 X24 24 V terminal adapter ......................154 8.2.3.5 S1 DIP switch..........................155 8.2.4 Connection example ........................156 8.2.5 Meaning of the LEDs on the Control Supply Module..............158 8.2.6 Dimension drawing ........................159 8.2.7 Installation ..........................160 8.2.8 Technical data..........................161 Braking resistors ........................162 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 18 10.2.4 Dimension drawing........................196 10.2.5 Installation ..........................196 10.2.6 Technical data........................... 197 10.3 DRIVE-CLiQ Hub Module External DME20 ................198 10.3.1 Description ..........................198 10.3.2 Safety information ........................198 10.3.3 Interface description........................199 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 19 11.3.4 Installation ..........................225 11.3.5 Technical data..........................226 Accessories ............................229 12.1 DRIVE-CLiQ cabinet bushing ....................229 12.1.1 Description ..........................229 12.1.2 Safety Information........................229 12.1.3 Interface description........................230 12.1.3.1 Overview ............................230 12.1.4 Dimension drawing ........................230 12.1.5 Mounting ............................231 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 20 13.9.4.5 Electronics losses of power units....................264 13.9.4.6 Losses in partial-load operation ....................264 Service and maintenance ........................267 14.1 Technical Support ........................267 14.2 Spare parts..........................268 14.3 Replacing the fan ........................269 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 21 Replacing the fan on the Control Supply Module ..............275 14.4 Cleaning the S120 Combi heat sink ..................277 14.5 Forming the DC link capacitors....................278 14.6 Recycling and disposal ......................279 Appendix..............................281 List of abbreviations ........................281 Index..............................291 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 22 Table of contents SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 23: System Overview

    ● Additional system components and encoder system connections to expand the functionality and to handle various interfaces for encoders and process signals. The SINAMICS S120 Combi is intended for installation in a control cabinet. It sets itself apart as a result of the following properties: ●...
  • Page 24 System overview 1.1 SINAMICS S120 Combi components Figure 1-1 Connection example, S120 Combi 4 axes Power Module with 2 expansion axes (maximum expansion stage) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 25: System Data

    System overview 1.2 System data System data Technical data The following technical data apply for SINAMICS S120 Combi Power Modules. Table 1- 1 Electrical data Line connection voltage 3-ph. 380 V AC -10 % to 3-ph. 480 V AC +10 %...
  • Page 26 Relative humidity: 5% to 95 % Oil mist, salt mist, ice formation, condensation, dripping water, spray, splash water, water jets are not permitted Table 1- 3 Certificates Declarations of Conformity CE (Low Voltage and EMC Directives) Approvals cURus SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 27: Derating As A Function Of The Installation Altitude And Ambient Temperature

    ● TN system with grounded star point (no grounded outer conductor) ● IT system A reduction of the line supply voltage phase-phase is not necessary. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 28: Standards

    DIN EN 60204-1 VDE 0113-1 EN 60228 Conductors for cables and insulated leads IEC 60228 DIN EN 60228 VDE0295 EN 60269-1 Low-voltage fuses; IEC 60269-1 Part 1: General requirements DIN EN 60269-1 VDE 0636-1 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 29 Part 2: General requirements - Rating specifications for low-voltage adjustable frequency a.c. DIN EN 61800-2 power drive systems VDE 0160-102 EN 61800-3 Adjustable-speed electrical power drive systems; IEC 61800-3 Part 3: EMC - Requirements and specific test methods DIN EN 61800-3 VDE 0160-103 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 30 Industrial Control Equipment CSA C22.2 No. 142 Process Control Equipment UL 508C Power Conversion Equipment CSA C22.2 No. 14 Industrial Control Equipment * The technical requirements in the standards listed are not necessarily identical. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 31: Line-Side Power Components

    ● Line contactor (this is required for electrical isolation) ● Line filter ● Line reactor (always required) The line connection for a SINAMICS S120 Combi comprises in addition to the regionally required protective devices, an optional line filter and a line reactor: Figure 2-1...

  • Page 32: Information On The Disconnector Unit

    < 65 kA Table 2- 2 Recommended LV HRC line fuses (gL) and circuit breakers for S120 Combi Power Modules Infeed Recommended line fuse Recommended circuit breaker 16 kW 3NA3814 3RV1031-4FA10 20 kW 3NA3822 3RV1041-4JA10 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 33 It is not permissible to overdimension fuses as this can result in significant levels of danger and also faults. Note The devices can be connected to line supplies up to 480 V , which can supply a maximum of 65 kA symmetrical ("prospective current" according to EN 60269-1). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 34 Fuse and plant conditions such as loop resistance and short-circuit power must be harmonized to one another so that the limit curve is not exceeded. This guarantees the shock-hazard protection. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 35: Line Supply Connection Via Residual-Current Devices

    ● Only one residual-current circuit breaker may be connected in series (cascading is not possible). ● Switching elements (line disconnector, contactors) for connecting and disconnecting the drive line-up have max. 35 ms delay time time between the closing/opening of the individual main contacts. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 36: Overvoltage Protection

    Connecting a residual-current operated circuit breaker Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit breakers in accordance with EN 61009-1 of the 5SM series (e.g. 5SM3646-4 or 5SM3646-4+5SW3300 with an auxiliary disconnector (1 NC contact / 1 NO contact) for a rated current of 63 A and rated fault current of 0.3 A (see catalog "BETA Modular Installation Devices - ET B1")).

  • Page 37: Line Filters

    • Connection with a plug connector for industrial applications in accordance with EN 60309 and a minimum protective conductor cross-section of ≥ 2.5 mm Cu as part of a multi-core supply cable with appropriate strain relief SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 38 CE/EMC-compliant before the machines are placed in the market. Note If a high-voltage test is conducted with alternating voltage in the system, the existing line filters must be disconnected in order to obtain accurate measurements. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 39: Interface Description

    Line filter for S120 Combi Either the upper or lower PE screw can be used for the connection. One of the screws remains unused. "Looping-through" the protective connection to the line reactor is not permissible. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 40: Line/Load Connection

    1) see Chapter "Control cabinet installation and EMC / connection system" - screw terminal 6 Note The line filter 6SL3000-0BE21-6DAx can be used for all S120 Combi Power Modules. 2.6.4 Dimension drawing Figure 2-5 Dimension drawing of the line filter, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 41: Technical Data

    Power loss Dimensions (W x H x D) 50 x 420 x 226 Weight, approx. Degree of protection IP20 1) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 42: Line Reactors

    Only the line reactors described in this Manual must be used. The following can occur if line reactors are used that have not been approved for SINAMICS S120 Combi by SIEMENS: - The infeed in the S120 Combi may be damaged/destroyed.

  • Page 43: Connection Description

    Grounding studs for M6 ring cable lugs Grounding studs for M6 ring cable lugs according to DIN 46234 according to DIN 46234 1) see Chapter "Control cabinet installation and EMC / connection system" - screw terminal 7 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 44: Dimension Drawings

    Line-side power components 2.7 Line reactors 2.7.4 Dimension drawings Figure 2-7 Dimension drawing of line reactor for S120 Combi (16 kW infeed), all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 45 Line-side power components 2.7 Line reactors Figure 2-8 Dimension drawing of the line reactor for S120 Combi (20 kW infeed), all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 46: Technical Data

    Dimensions (W x H x D) 219 x 176 x 120 219 x 176 x 130 Weight 10.7 10.9 Degree of protection IP20 IP20 1) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 47: Line Connection Versions

    ● Direct operation of the line connection components on the line supply ● Operating line connection components via an autotransformer ● Operating line connection components via an isolating transformer Figure 2-9 Overview of line connection versions SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 48: Operating Line Connection Components On The Line Supply

    Operating line connection components on the line supply The SINAMICS S120 Combi drive system is designed to be directly connected to TN, TT, and IT line supplies with a rated voltage of 3-ph. 380 V to 3-ph. 480 V AC.

  • Page 49: Operation Of The Line Connection Components Via A Transformer

    If the system fault level is too low, this can result in faults at the integrated infeed of the SINAMICS S120 Combi Power Modules. It can also cause faults and damage to other equipment and devices that are connected at the same line connection point as the S120 Combi Power Module.

  • Page 50: Dimensioning An Isolating Transformer/Autotransformer For Several Loads

    An S120 Combi Power Module with integrated infeed and other loads / machines should be connected to the line supply via an isolating/autotransformer (matching transformer). The following diagram shows the connection using an isolating transformer as example. Figure 2-11 Operating several loads through an isolating transformer SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 51 16 kW S120 Combi Power Module: S = 0.82 MVA = 820 kVA K line K line From S the required rated power of the matching transformer can be calculated. K transformer SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 52 = 1.27 • 16 kW = 21 kVA According to b) > S ⇒ S is decisive The matching transformer requires a rated power S of 25 kVA for a short-circuit voltage u of 3%. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 53 = 1.27 • 16 kW = 21 kVA According to b) > S ⇒ S is decisive The matching transformer requires a rated power S of 34 kVA for a short-circuit voltage uk of 3%. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 54 21 kVA for a short-circuit voltage u of 1%. Note for the matching transformer can be reduced by reducing u . In the examples listed above, the power drawn from other loads has not been taken into account. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 55: Operating Line Connection Components Via An Autotransformer

    To ensure protective separation an isolation transformer must be used for voltages greater than 3-ph. 480 V AC + 10 %. Application example: ● The motor insulation must be protected from excessive voltages. Figure 2-12 Operation via an autotransformer SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 56: Operating Line Connection Components Via An Isolating Transformer

    ● If the line supply is available in a star connection on the primary side, then the vector group that is required is: Yyn0 ● If the line supply is available in a delta connection on the primary side, then the vector group that is required is: Dyn5 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 57 Line-side power components 2.8 Line connection versions Figure 2-13 Operation via an isolation transformer SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 58 Line-side power components 2.8 Line connection versions SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 59: S120 Combi Power Modules

    Introduction 3.1.1 Description The SINAMICS S120 Combi The S120 Combi is a Power Module with integrated infeed, Motor Modules (inverter) for 3 or 4 axes and a TTL encoder evaluation for the spindle. The S120 Combi is available in the following versions for various current ratings: ●...

  • Page 60: Module Versions

    Infeed Spindle Feedrate 1 Feedrate 2 Feedrate 3 Order number [kW] Motor Module 1 Motor Module 2 Motor Module 3 Motor Module 4 3 axes 6SL3111-3VE21-6FA0 6SL3111-3VE21-6EA0 6SL3111-3VE22-0HA0 4 axes 6SL3111-4VE21-6FA0 6SL3111-4VE21-6EA0 6SL3111-4VE22-0HA0 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 61: Approved Controls

    A maximum of two expansion axes can be connected to an S120 Combi Power Module, i.e. two Single Motor Modules or one Double Motor Module. For a description of the Motor Modules Booksize Compact, see Chapter "Motor Modules Booksize Compact as expansion axes". SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 62: Safety Information

    DC link busbar bolts must be checked (1.8 Nm, tolerance +30 %). The check is made before commissioning when the overall plant or system is in a no-voltage state with the DC link discharged. After transportation, the screws must be tightened. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 63 It is mandatory that the shield for the motor holding brake is connected. MOTION- CONNECT cables must be used for the integrated motor holding brake, as otherwise the insulation strength of the cores is not guaranteed. Risk of electric shock. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 64 The total length of the power cables (motor feeder cables etc.) must not exceed 175 m. CAUTION Only cables from SIEMENS may be used for DRIVE-CLiQ connections. NOTICE As a result of the external air cooling, the fan and the heat sinks can accumulate a lot of dirt.

  • Page 65: Interface Description

    S120 Combi Power Modules 3.3 Interface description Interface description 3.3.1 Overview diagrams Figure 3-1 S120 Combi 3 axes Power Module SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 66 S120 Combi Power Modules 3.3 Interface description Figure 3-2 S120 Combi 3 axes Power Module: View from the top SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 67 S120 Combi Power Modules 3.3 Interface description Figure 3-3 S120 Combi 3 axes Power Module: View from below SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 68 S120 Combi Power Modules 3.3 Interface description Figure 3-4 S120 Combi 4 axes Power Module SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 69 S120 Combi Power Modules 3.3 Interface description Figure 3-5 S120 Combi 4 axes Power Module: View from the top SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 70: X1 Line Connection

    X1 line connection (infeed) Terminal Technical specifications Max. connectable cross-section: 16 mm Type: Screw terminal 7 (see Chapter "Control cabinet installation and EMC / connection system") Tightening torque: 1.5 - 1.8 Nm PE connection SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 71: X2-X5 Motor Connection

    Type: Screw terminal 5 (see Chapter "Control cabinet installation and EMC / connection system") PE connection Tightening torque: 1.5 - 1.8 Nm (only for 4 axes Power Module) Note The total length of the power cables must not exceed 175 m. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 72: X11 Brake Connection

    +24 V Current-carrying capacity, 2 x 1 A or 1 x 2 A Ground Max. connectable cross-section: 1.5 mm Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 73: X21/X22 Ep Terminals

    Max. connectable cross-section: 1.5 mm Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") 1) The temperature sensor type can be selected by parameters (see the List Manual SINUMERIK 828D). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 74: X200-X205 Drive-Cliq Interfaces

    + (24 V) Power supply M (0 V) Electronics ground Connector RJ45 socket type The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking covers (50 pieces) Order number: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 75 Torx slotted screw (see below). Figure 3-7 Dismantling the guiding frame of the DRIVE-CLiQ interfaces As an alternative to dismantling the guiding frame, flat-nosed pliers can be used to remove the blanking covers. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 76: X220 Ttl Encoder

    Only temperature sensors that meet the safety isolation specifications contained in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 77 A and the next but one rising edge of ALo-BHi track B. 3) Further information on setting the "Zero pulse active time" can be found in the following: References: SINAMICS S120 Function Manual (FH1), tolerant encoder monitoring for SMC30 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 78 Max. cable length as a function of the encoder current drawn For encoders without Remote Sense the permissible cable length is restricted to 100 m (reason: the voltage drop depends on the cable length and the encoder current). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 79 3.3 Interface description Figure 3-9 Signal characteristic of track A and track B between two edges: Time between two edges with pulse encoders Figure 3-10 Position of the zero pulse to the track signals SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 80: X224 24 V Connector

    24 V DC supply voltage Ground Electronics ground The 24 V connector is supplied as standard. Max. connectable cross-section: 6 mm Type: Screw terminal 5 (see Chapter "Control cabinet installation and EMC / connection system") SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 81: Connection Examples

    S120 Combi Power Modules 3.4 Connection examples Connection examples Figure 3-11 Connection example for an S120 Combi 3 axis Power Module with a motor holding brake SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 82 Motor holding brake for servo 2 and servo 3 (parameterizable in the expert list) ● Settings in the Expert list – Servo2-p1215=3 and Servo3-p1215=3 (3: Motor holding brake as for the sequence control, connection via BICO, no SBC possible) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 83 The circuit shown above is only an example. A wiring diagram of the digital inputs/outputs on the PPU can be found in the SINUMERIK 828D Manual PPU Edition 11/2010 in Point 6 "Connecting". SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 84: Meaning Of The Leds On The S120 Combi

    3.5 Meaning of the LEDs on the S120 Combi Meaning of the LEDs on the S120 Combi The SINAMICS S120 Combi has two LEDs to display the status of the components. The software assigns a priority to the status signals from the individual components. The most important and/or most informative status is output for the complete S120 Combi.

  • Page 85: Dimension Drawings

    SINAMICS S120 Function Manual Drive Functions (FH1) SINUMERIK 828D Turning and Milling Commissioning Manual Dimension drawings Figure 3-13 Dimension drawing of the S120 Combi 3 axes Power Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 86: Installation

    The installation cut-outs shown below are for any S120 Combi Power Module and the external fan unit. The drilling patterns differ by the number and width of the expansion axes. Select the appropriate drilling pattern corresponding to your individual design. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 87 3.7 Installation Figure 3-15 Dimensions for the installation cut-outs and drilling patterns for an S120 Combi Power Module with external fan unit, reinforcement plates and expansion axes, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 88: Installing An S120 Combi Power Module

    2. Locate the S120 Combi Power Module 3. Initially tighten the M6 nuts by hand (0.5 Nm). 4. Tighten the nuts in the specific sequence (1 to 4) with 10 Nm Figure 3-16 Installing an S120 Combi Power Module SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 89: Electrical Connection

    2. Cut the single cores U, V, W and PE to dimension A from the table below, strip and crimp on end sleeves according to DIN 46228 3. Strip the connection cables for the motor holding brake and screw to the brake connector Figure 3-17 Stripped lengths for power cables SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 90: Line Supply Cable

    The shield clamp does not provide strain relief. Strain relief for the power cable must be separately realized using a suitable measure. CAUTION When using unshielded power cables, the shield clamp must not be used, as otherwise the unshielded single cores could be damaged. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 91: Power Cables For Motors

    Connector for the motor holding brake Figure 3-19 Power cable connected at the S120 Combi NOTICE The shield clamp does not provide strain relief. Strain relief for the power cable must be separately realized using a suitable measure. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 92: Signal Cables At The Ep Terminals

    ● Strip the insulation from the signal cables and crimp on end sleeves to the individual cores ● Connect the cores to the EP terminals (screw terminals) ● Connect the signal cable shields as shown below. Figure 3-20 Signal cables connected with the correct shield support SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 93: Technical Data

    ACrms Peak current (I ACrms Rated power at 540 V DC link voltage at 600 V DC link voltage Pulse frequency feedrate 1 Output voltage 0 - 0.7 x DC link voltage ACrms SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 94 SCCR at 480 V Fuses (UL) Type AJT Class J AJT 35 AJT 35 AJT 60 Rated current Resulting rated short-circuit current SCCR at 480 V at 600 V Cooling method External air cooling SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 95 Output voltage 0 - 0.7 x DC link voltage ACrms Feedrate 1 Output current Rated current (I ACrms Base-load current (I 10.3 ACrms Intermittent duty current (I ) 40% ACrms Peak current (I ACrms SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 96 Max. ambient temperature Without derating °C With derating °C DC link voltage 460 – 720 DC link capacitance μF 1645 2115 2520 Overvoltage tripping 820 ± 2 % Undervoltage tripping 380 ± 2 % SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 97 Chapter "Control cabinet installation". 3) For an overview, see the power loss tables in the chapter titled "Control cabinet installation" 4) Source of supply: Ferraz Shawmut, http://de.ferrazshawmut.com SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 98: Characteristics

    S120 Combi Power Modules 3.9 Technical data 3.9.1 Characteristics Rated duty cycles, infeed Figure 3-21 Rated duty cycles, infeed SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 99 S120 Combi Power Modules 3.9 Technical data Rated duty cycles, spindle and feedrate Figure 3-22 Rated duty cycles, spindle and feedrate SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 100 ● TN system with grounded star point (no grounded outer conductor) ● IT system A reduction of the line supply voltage phase-phase is not necessary. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 101: Reinforcement Plates

    S120 Combi Power Module and the external fan unit. Note The reinforcement plates are not included in the scope of delivery of the S120 Combi. They must be separately ordered (order number 6SL3161-1LP00-0AA0). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 102: Installation

    4 X Ø 4.8 mm Screws to be used: M4 x 10 (ISO 7045 (DIN 7965), ISO 7380, DIN EN ISO 1207, ISO 1580M4) Tightening torques: Initially tighten by hand (0.5 Nm), then tighten with 1.8 Nm SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 103 Screw the reinforcement plate at the plate into the mounting cut-out mounting panel top and bottom When installing the reinforcement plates, it is important to observe alignment. Figure 4-2 Alignment of the reinforcement plates SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 104: Technical Data

    If the reinforcing plates are incorrectly fixed, this can result in an excessively high heat sink temperature and cause the S120 Combi Power Module to prematurely trip. Technical data 6SL3161-1LP00-0AA0 Unit Value Weight (2 units) Dimensions (W x H x D) 150 x 57.5 x 750 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 105: External Fan Unit

    2 A and is short-circuit and ground-fault proof. The following functions are available when using the external fan unit: ● Operating hours counter (p0251) ● Setting the maximum operation time (P0252) ● Evaluating fault signals SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 106: Overview

    ● Connection cables with 4-pin connector ● Double fan ● Fan support plate ● Air baffle plate Figure 5-1 External fan unit When a fan fails, the complete external fan unit must be replaced. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 107: Dimension Drawing

    External fan unit 5.3 Dimension drawing Dimension drawing Figure 5-2 Dimension drawing of the external fan unit, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 108: Installation

    2. Mount the fan unit as shown below. 3. Connect the power supply cables of the fan unit to the S120 Combi Power Module. – Cable A to terminal X12 – Cable B to terminal X13 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 109 External fan unit 5.4 Installation Initially, tighten the nuts by hand: 0.5 Nm Then tighten the nuts with a tightening torque of 1.8 Nm in the specified mounting sequence 1 to 5. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 110 S120 Combi to prematurely trip. WRONG: S120 Combi and external fan unit without CORRECT: S120 Combi and external fan unit with installed reinforcement plates reinforcement plates SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 111: Technical Data

    Electronics current consumption at 24 V DC Volumetric rate of air flow Service life 50000 at 55 °C 20000 at 70 °C Dimensions (W x H x D) 258 x 104 x 86 Weight Degree of protection IP54 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 112 External fan unit 5.5 Technical data SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 113: Topology Rules For Drive-Cliq

    X200 of a Single Motor Module or Double Motor Module X102 X500 of the Terminal Module TM54F X500 of the Hub Modules (DMx20) 1) when using a TM54F, the DMx20 is connected in series at the TM54F via the DRIVE-CLiQ interface X501 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 114 Feedrate 3 at the S120 Combi (4 axes Power Modules) X504 Feedrate 1st expansion axis at the Motor Module X505 Feedrate 2nd expansion axis at the Motor Module 1) only if a TM54F is not being used SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 115: Connection Examples

    6.1 Connection examples Connection examples 6.1.1 Operation with a 3 axes Power Module Figure 6-1 DRIVE-CLiQ wiring with TTL encoder for an S120 Combi 3 axes Power Module and two Single Motor Modules SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 116 Topology rules for DRIVE-CLiQ 6.1 Connection examples Figure 6-2 DRIVE-CLiQ wiring with TTL encoder for an S120 Combi 3 axes Power Module and two Single Motor Modules without TM54F SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 117: Operation With A 4 Axes Power Module

    Topology rules for DRIVE-CLiQ 6.1 Connection examples 6.1.2 Operation with a 4 axes Power Module Figure 6-3 DRIVE-CLiQ wiring with TTL encoder for an S120 Combi 4 axes Power Module and two Single Motor Modules SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 118 Topology rules for DRIVE-CLiQ 6.1 Connection examples Figure 6-4 DRIVE-CLiQ wiring with TTL encoder for an S120 Combi 4 axes Power Module and a Double Motor Module SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 119 Topology rules for DRIVE-CLiQ 6.1 Connection examples Figure 6-5 DRIVE-CLiQ wiring with angular encoder for an S120 Combi 4 axes Power Module and two Single Motor Modules SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 120 Topology rules for DRIVE-CLiQ 6.1 Connection examples SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 121: Motor Modules Booksize Compact As Expansion Axes

    The Motor Modules Booksize Compact are operated in combination with the S120 Combi using the "internal air cooling" cooling method. Note For the dimensioning of the expansion axes, the infeed power must be taken into account (demand factor). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 122: Safety Information

    It is essential to apply the shield for the motor holding brake. Furthermore, only MOTION- CONNECT cables must be used for integrated motor holding brakes, as otherwise insulation of the cores is not guaranteed. Risk of electric shock. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 123 The tightening torque of the DC-link busbar screws (1.8 Nm, tolerance +30 %) must be checked before commissioning. After transportation, the screws must be tightened. CAUTION Only cables from SIEMENS may be used for DRIVE-CLiQ connections. CAUTION Connecting cables to temperature sensors must always be installed with shielding. The cable shield must be connected to the ground potential at both ends through a large surface area.

  • Page 124: Interface Description

    Motor Modules Booksize Compact as expansion axes 7.3 Interface description Interface description 7.3.1 Overview Figure 7-1 Interface overview, Single Motor Module Booksize Compact (example: 5 A) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 125 Motor Modules Booksize Compact as expansion axes 7.3 Interface description Figure 7-2 Interface overview, Double Motor Module Booksize Compact (example: 2 x 5 A) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 126: X1/X2 Motor Connection

    721-102/026-000/56-000 The brake connector is included in the scope of delivery. The circuit for protecting the brake against overvoltage is integrated in the Motor Module and does not need to be installed externally. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 127: X21/X22 Ep Terminals / Temperature Sensor Motor Module

    Max. connectable cross-section 1.5 mm Type: Screw terminal 1 (see Chapter "Control cabinet installation and EMC / connection system") NOTICE The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 128: X200-X203 Drive-Cliq Interface

    Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking cover (50 pcs.) Order number: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 129: Connection Example

    Motor Modules Booksize Compact as expansion axes 7.4 Connection example Connection example Figure 7-3 Connection example, Single Motor Modules Booksize Compact 3 A to 18 A and Double Motor Modules Booksize Compact 1.7 A to 5 A SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 130: Meaning Of The Leds On The Motor Module Booksize Compact

    = 1. DANGER Hazardous DC link voltages may be present at any time regardless of the state of the "DC LINK" LED. The warning information on the component must be carefully observed! SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 131: Dimension Drawings

    Motor Modules Booksize Compact 3 A, 5 A, and 9 A Motor Module Order number 3 A Single Motor Module 6SL3420-1TE13-0AAx 5 A Single Motor Module 6SL3420-1TE15-0AAx 9 A Single Motor Module 6SL3420-1TE21-0AAx SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 132 Dimension drawing of 18 A Motor Module Booksize Compact, all dimensions in mm and (inches) Table 7- 7 Motor Module Booksize Compact 18 A Motor Module Order number 18 A Single Motor Module 6SL3420-1TE21-8AAx SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 133 2 x 1.7 A, 2 x 3 A, and 2 x 5 A Double Motor Modules Booksize Compact Double Motor Module Order number 2 x 1.7 A Double Motor Module 6SL3420-2TE11-0AAx 2 x 3 A Double Motor Module 6SL3420-2TE13-0AAx 2 x 5 A Double Motor Module 6SL3420-2TE15-0AAx SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 134: Installation

    Figure 7-7 Installing a Motor Module Booksize Compact with internal air cooling Tightening torques: ● Initially, tighten by hand (0.5 Nm) ● Then tighten with 6 Nm (in the specific sequence 1 to 4) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 135: Technical Data

    1) Default for 400 V line supplies; undervoltage trip threshold can be reduced by a maximum of 80 V and is adjusted to the parameterized line voltage. 2) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 136 1) Default for 400 V line supplies; undervoltage trip threshold can be reduced by a maximum of 80 V and is adjusted to the parameterized line voltage. 2) For an overview, see the power loss tables in chapter Control cabinet installation SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 137: Characteristics

    Duty cycle without initial load Figure 7-10 S6 duty cycle with initial load with a duty cycle duration of 600 s Figure 7-11 S6 duty cycle with initial load with a duty cycle duration of 60 s SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 138 Peak current duty cycle with initial load Figure 7-13 Duty cycle with 60 s overload with a duty cycle duration of 300 s Figure 7-14 Duty cycle with 30 s overload with a duty cycle duration of 300 s SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 139 Output current as a function of the pulse frequency for the Motor Module ≤ 5 A Figure 7-17 Output current as a function of the pulse frequency for the Motor Module ≥ 9 A SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 140 ● TN system with grounded star point (no grounded outer conductor) ● IT system A reduction of the line supply voltage phase-phase is not necessary. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 141: Dc Link Components

    S120 Combi and/or motor installation (reduction of the discharge time). CAUTION The drive system must be completely disconnected from the line supply in order for rapid discharge to take place. The motors must be at a standstill. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 142: Safety Information

    DC link side covers are supplied with the components as standard and must be attached to the last component in the S120 Combi drive line-up. They can also be ordered separately, if required (order no.: 6SL3162-5AA00-0AA0). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 143: Interface Description

    If braking resistors other than 6SN1113-1AA00-0DA0 and 6SL3100-01BE31-0AAx as described in Chapter "Braking resistors", are used then these could be destroyed. 8.1.3 Interface description 8.1.3.1 Overview Figure 8-1 Interface overview, Braking Module Booksize SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 144: X1 Braking Resistor Connection

    Braking resistors without a thermostatic switch for Braking Modules Braking resistor R in Ω in kW in kW 6SN1113-1AA00-0DA0 6SL3100-1BE31-0AA0 Note For detailed technical information on the braking resistors, see the chapter titled "DC link components/braking resistors". SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 145: X21 Digital Inputs/Outputs

    ● 80% of the maximum ON time of the braking resistor has been reached (I2t monitoring). ● 80% of the maximum braking energy of the braking resistor has been reached. ● An incorrect braking resistor is connected (only braking resistors approved by Siemens for this component are identified automatically).

  • Page 146: Connection Example

    DC link components 8.1 Braking Module Booksize 8.1.4 Connection example Figure 8-2 Connection example of a Braking Module Booksize SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 147: Meaning Of Leds

    Ground fault/short circuit Note: In the event of an overtemperature, the error cannot be acknowledged until a cooling time has elapsed. DC LINK Only braking resistors approved by Siemens for this – component are identified automatically. Component not active. Green...

  • Page 148: Dimension Drawing

    DC link components 8.1 Braking Module Booksize 8.1.6 Dimension drawing Figure 8-3 Dimension drawing of Braking Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 149: Installation

    Delivery condition with spacer - mounting depth for drive line-up in booksize format with internal air cooling ② Spacer removed - mounting depth for drive line-up in booksize format with external air cooling Figure 8-4 Methods of installing Braking Modules with/without spacer elements SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 150: Technical Data

    Duty cycle for braking resistors without a thermostatic switch T [s] time period of braking duty cycle A [s] load duration [W] rated power (continuous power) of braking resistor [W] peak power of braking resistor (6 x P SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 151: Configuration Instructions

    When using a Braking Module in the drive line-up, this DC link cable must not be longer than 10 m. In all cases, the DC link cable must have low impedance and a cross-section of at least 10 mm SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 152: Control Supply Module Csm

    DIP switch on the upper side of the module. Note Compatibility The new Control Supply Module 6SL3100-1DE22-0AA1 with extended functions described here replaces Control Supply Module 6SL3100-1DE22-0AA0. The modules are spare-part- compatible. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 153: Safety Information

    Use of the 24 V terminal adapter When using the 24 V terminal adapter, it must be screwed onto the Control Supply Module using the EJOT PT K30 x 16 screw supplied (tightening torque: 0.5 Nm). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 154: Interface Description

    DC link components 8.2 Control Supply Module CSM 8.2.3 Interface description 8.2.3.1 Overview Figure 8-6 Interface overview, Control Supply Module SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 155: X1 Line Connection

    Control Supply Module is "OK" and provides the output voltage. The switch opens in the event of a fault "Not OK" – when the overtemperature condition is still present, after a pre- warning, wire breakage, short-circuit etc. The Control Supply Module is correspondingly switched off. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 156: X24 24 V Terminal Adapter

    Supply voltage 24 - 28.8 V DC Ground Electronics ground The 24 V terminal adapter is supplied as standard. Max. connectable cross-section: 6 mm Type: Screw terminal 5 (see Chapter "Control cabinet installation and EMC / connection system") SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 157: S1 Dip Switch

    When delivered, "single operation" is set. Both switches are set to the left. Note The DIP switch must be set to "single operation" when operating the Control Supply Module on the S120 Combi. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 158: Connection Example

    The CSM must be connected to the S120 Combi Power Module and the expansion axes via the DC link busbars as well as also via the 24 V busbars. It imperative to insert the red 24 V connector from the accessories pack provided. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 159 DC link components 8.2 Control Supply Module CSM Figure 8-8 Connection example of Control Supply Module CSM in single operation SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 160: Meaning Of The Leds On The Control Supply Module

    < 820 V ± 3 % E DC Buffer operation possible Continuous light DC input voltage outside the tolerance range: < 360...380 V or V > 820 V ± 3 % E DC E DC SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 161: Dimension Drawing

    DC link components 8.2 Control Supply Module CSM 8.2.6 Dimension drawing Figure 8-9 Dimension Control Supply Module, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 162: Installation

    Spacer removed - mounting depth for drive line-up in booksize format with external air cooling Figure 8-10 Methods of installing the Control Supply Module with and without spacer The Control Supply Module can be attached to the control cabinet panel with or without spacers. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 163: Technical Data

    1) Upwards 40°C, a linear derating of the output current for 26 V output voltage and higher must be observed 2) For an overview, see the power loss tables in the chapter titled Control cabinet installation SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 164: Braking Resistors

    CAUTION The cooling clearances of 100 mm above and below the components must be observed. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 165: Dimension Drawings

    DC link components 8.3 Braking resistors 8.3.3 Dimension drawings Figure 8-11 Dimension drawing of braking resistor 0.3 kW/25 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 166 DC link components 8.3 Braking resistors Figure 8-12 Dimension drawing of braking resistor 1.5 kW/100 kW, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 167: Technical Data

    [W] peak power of braking resistor (6 x P Table 8- 15 Duty cycles for Braking Module Booksize 6SN1113–1AA00–0DA0 6SL3100–1BE31–0AAx Short duty cycle Long duty cycle Short duty cycle Long duty cycle A [s] T [s] 11.5 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 168 DC link components 8.3 Braking resistors SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 169: Electrically Connecting Motor Modules And Dc Link Components

    Risk of electric shock A hazardous voltage is present for up to 5 minutes after the power supply has been switched off. The front cover may only be removed after this time has expired. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 170 9.2 Removing the front cover and opening the DC link cover on the S120 Combi Remove the two Torx-slotted screws at the front Release the front cover by slightly pressing upwards Remove the front cover Remove the Torx-slotted screw of the DC link cover SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 171: Connection Of Dc Link Busbars And 24 V Busbars

    1. Use a suitable tool to open the protective cover of the component to be connected 2. Remove the DC link side cover at the connection location Figure 9-1 S120 Combi and Motor Module without DC link covers SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 172 4. Installing the red 24 V connector (accessories pack of the component to be connected) Figure 9-2 S120 Combi and Motor Module with installed 24 V connector 5. Close the protective cover of the connected component 6. Install the front cover on the S120 Combi SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 173: Connecting An Additional Component

    An additional component is connected as follows to the DC link busbars and the 24 V busbars: 1. Use a suitable tool to open the protective cover of the component to be connected 2. Remove the DC link side covers of both components at the connection location SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 174 Before commissioning the drive line-up, it must be ensured, that: • The DC link side cover is inserted at the outer component (touch protection). • The protective covers of all of the components are closed. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 175: Additional System Components

    The operating ranges of the F-DI meet the requirements of EN 61131-2 for Type 1 digital inputs. Note Please note that the F-DIs must take the form of shielded cables if they are > 30 m in length. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 176: Safety Information

    Additional system components 10.1 Terminal Module TM54F 10.1.2 Safety information WARNING The ventilation spaces of 50 mm above and below the component must be observed. 10.1.3 Interface description 10.1.3.1 Overview Figure 10-1 TM54 interface overview SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 177: X500/X501 Drive-Cliq Interfaces

    The two "+" and "M1" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. including the current consumption for the digital outputs and to supply the sensor. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 178: X520 Sensor Power Supply

    F-DI 1 = terminals 4, 5 and 7 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see "Control cabinet installation and EMC/Connection system") 1) DI: Digital input, F-DI: Fail-safe digital input 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 179: X522 Fail-Safe Digital Inputs

    F-DI 4 = terminals 5, 6 and 9 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see "Control cabinet installation and EMC/Connection system") 1) DI: Digital input, F-DI: Fail-safe digital input 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 180: X523 Fail-Safe Digital Output

    F-DO 0 = terminals 1, 2 and 3 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see "Control cabinet installation and EMC/Connection system") 1) DI: digital input; DO: digital output F-DO: Fail-safe digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 181: X524 Electronics Power Supply

    Type: Screw terminal 3 (see "Control cabinet installation and EMC/Connection system") Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. The current consumption increases by the value for the DRIVE-CLiQ node. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 182: X525 Fail-Safe Digital Output

    F-DO 1 = terminals 1, 2 and 3 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see "Control cabinet installation and EMC/Connection system") 1) DI: digital input; DO: digital output F-DO: Fail-safe digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 183: X531 Fail-Safe Digital Inputs + Power Supply With Forced Dormant Error Detection

    For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. This is achieved by: 1) routing the ground reference of the digital inputs as well, or 2) a jumper between DIx and terminal M1. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 184: X532 Fail-Safe Digital Inputs

    For the digital inputs DIx+ to function, the reference potential must be connected to input DIx- in each case. This is achieved by: 1) routing the ground reference of the digital inputs as well, or 2) a jumper between DIx and terminal M1. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 185: X533 Fail-Safe Digital Output

    F-DO 2 = terminals 1, 2 and 3 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see "Control cabinet installation and EMC/Connection system") 1) DI: digital input; DO: digital output F-DO: Fail-safe digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 186: X535 Fail-Safe Digital Output

    F-DO 3 = terminals 1, 2 and 3 Max. connectable cross-section: 1.5 mm² Type: Screw terminal 1 (see "Control cabinet installation and EMC/Connection system") 1) DI: digital input; DO: digital output F-DO: Fail-safe digital output 2) Pure hardware delay SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 187: Connection Example

    Additional system components 10.1 Terminal Module TM54F 10.1.4 Connection example Figure 10-2 Connection example off TM54F SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 188: Meaning Of Leds

    – fault-free. Continuous There is a fault in the controllable sensor power supply. – light – Sensor power supply is functioning fault-free. Continuous There is a fault in the sensor power supply. light SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 189 Both output lines y+ and y- carry no signal – light Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: SINAMICS S120 Combi List Manual SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 190: Dimension Drawing

    Additional system components 10.1 Terminal Module TM54F 10.1.6 Dimension drawing Figure 10-3 Dimension drawing of Terminal Module TM54F, all data in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 191: Installation

    2. Swivel the component towards the front and then remove it upwards from the mounting rail ① Mounting slide ② Mounting rail Figure 10-4 Removal of a component from a DIN rail SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 192: Protective Conductor Connection And Shield Support

    Shield support and protective conductor connection DANGER If the shielding procedures described and the permissible cable lengths are not observed, the machine may malfunction. NOTICE Only use screws with a permissible insertion depth of 4 - 6 mm. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 193: Technical Data

    Output delay • - for "0" to "1" μs μs - for "1" to "0" Power loss 4.5 at 24 V PE/ground connection On enclosure with M4 screw Weight approx. 0.9 Pure hardware delay SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 194: Drive-Cliq Hub Module Dmc20

    Alternatively, equipotential bonding can be achieved by means of a conductor (min. 6 mm²), which should be routed parallel to the DRIVE-CLiQ where possible. This involves all distributed DRIVE-CLiQ participants. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 195: Interface Description

    Additional system components 10.2 DRIVE-CLiQ Hub Module DMC20 10.2.3 Interface description 10.2.3.1 Overview Figure 10-6 Interface overview of the DMC20 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 196: X524 Electronics Power Supply

    + (24 V) Power supply M (0 V) Electronics ground Connector type RJ45 socket The blanking covers for the DRIVE-CLiQ interfaces are included in the scope of delivery. Blanking covers (50 pieces) Order number: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 197: Meaning Of The Led On The Dmc20

    = 1. Cause and rectification of faults The following reference contains information about the cause of faults and how they can be rectified: SINAMICS S120 Function Manual (FH1) SINAMICS S120 Combi List Manual SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 198: Dimension Drawing

    2. Push the component towards the DIN rail until you hear the mounting slide at the rear latch into position. 3. You can now move the component to the left or right along the DIN rail, until it reaches its final position. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 199: Technical Data

    Table 10- 19 Technical data of the DMC20 6SL3055-0AA00-6AAx Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ node) 0.15 PE/ground connection At the housing with M4/1.8 Nm screw Weight SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 200: Drive-Cliq Hub Module External Dme20

    Alternatively, equipotential bonding can be achieved by means of a conductor (min. 6 mm²), which should be routed parallel to the DRIVE-CLiQ where possible. This applies to all distributed DRIVE-CLiQ participants. For the DME20 this also applies to the 24 V power supply. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 201: Interface Description

    Additional system components 10.3 DRIVE-CLiQ Hub Module External DME20 10.3.3 Interface description 10.3.3.1 Overview Figure 10-9 Interface overview of the DME20 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 202: X500-X505 Drive-Cliq Interfaces

    Blanking covers (50 pieces) Order number: 6SL3066-4CA00-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used to establish connections. The maximum length of MOTION-CONNECT 500 is 100 m and for MOTION-CONNECT 800PLUS cables, 75 m. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 203: X524 Electronics Power Supply

    The maximum cable length for the P24 supply of the DME20 is 100 m. In case no UL-compliant design is required, is the use of the following cables and connectors from Siemens is recommended: Pre-assembled cables Connecting cable for power supply with M12 plug and M12 socket, A-coded, 4-pin, order number: 6XV1801-5D..

  • Page 204: Dimension Drawing

    Additional system components 10.3 DRIVE-CLiQ Hub Module External DME20 10.3.4 Dimension drawing Figure 10-10 Dimension drawing of the DRIVE-CLiQ Hub Module External DME20, all data in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 205: Installation

    Table 10- 23 Technical data of the DME20 6SL3055-0AA00-6ABx Unit Value Electronics power supply Voltage 24 DC (20.4 – 28.8) Current (without DRIVE-CLiQ node) 0,15 PE/ground connection Fastened to housing M5 / 6 Nm Degree of protection IP67 Weight SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 206: Specifications For Use With Ul Approval

    4 (blue) Electronics ground Pins 1 and 2: jumpered internally Pins 3 and 4: jumpered internally 5 (gray) Not connected internally 1) The colors stated refer to the cable specified above SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 207: Encoder System Connection

    Temperature sensor cables that are routed together with the motor cable must be twisted in pairs and shielded separately. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 208: Interface Description

    Encoder system connection 11.1 Sensor Module Cabinet-Mounted SMC20 11.1.3 Interface description 11.1.3.1 Overview Figure 11-1 Interface description of the SMC20 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 209: X500 Drive-Cliq Interface

    Reserved, do not use M (0 V) Electronics ground Connector type RJ45 socket The blanking cover for the DRIVE-CLiQ port is included in the scope of delivery. Blanking covers (50 pieces) Order number: 6SL3066-4CA00-0AA0 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 210: X520 Encoder System Interface

    Measuring current via temperature sensor connection: 2 mA NOTICE The KTY temperature sensor must be connected with the correct polarity. If the sensor is connected with the incorrect polarity, it cannot detect if a motor overheats. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 211: X524 Electronics Power Supply

    Type: Screw terminal 3 (see Chapter "Control cabinet installation and EMC / connection system") Note The two "+" and "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 212: Meaning Of Leds On The Sensor Module Cabinet-Mounted Smc20

    = 1. Red/ orange Cause and rectification of faults Further information about the causes of faults and how to remedy them may be found in the manual: SINAMICS S120 Commissioning Manual. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 213: Dimension Drawing

    Encoder system connection 11.1 Sensor Module Cabinet-Mounted SMC20 11.1.4 Dimension drawing Figure 11-2 Dimension drawing of the Sensor Module Cabinet SMC20, all data in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 214: Installation

    2. Swivel the component towards the front and then remove it upwards from the mounting rail ① Mounting slide ② Mounting rail Figure 11-3 Removal of a component from a DIN rail SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 215: Technical Data

    2) Only possible for SSI encoders with 5 V supply Note Current controller clock cycle For a current controller clock cycle of 31.25 µs, an SMC20 with order number 6SL3055- 0AA00-5BA3 must be used. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 216: Sensor Module External Sme20

    Temperature sensor cables that are routed together with the motor cable must be twisted in pairs and shielded separately. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 217: Interface Description

    Encoder system connection 11.2 Sensor Module External SME20 11.2.3 Interface description 11.2.3.1 Overview Figure 11-4 Interface description SME20 11.2.3.2 Connection example Figure 11-5 Connection of a direct encoder system via a Sensor Module External (SME) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 218: Drive-Cliq Interface

    Blanking covers (50 pieces) Order number: 6SL3066-4CA00-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum cable length is 100 m for MOTION-CONNECT 500, and 75 m for MOTION-CONNECT 800PLUS cables. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 219: Encoder System Interface

    Only temperature sensors that meet the safety isolation specifications contained in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 220: Dimension Drawing

    Encoder system connection 11.2 Sensor Module External SME20 11.2.4 Dimension drawing Figure 11-6 Dimension drawing of Sensor Module External SME20, all data in mm and (inches), order number 6SL3055-0AA00-5EA3 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 221: Installation

    2. Drill two holes with Ø 5.3 or M5 threaded holes according to the drilling pattern. 3. Fix the Sensor Module to the mounting surface. The tightening torque is 6 Nm. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 222: Technical Data

    The sample parameters shown are 0.28 mm² cross-section (0.14 mm² supply cores plus 0.14 mm² Remote Sense cores) and 0.64 mm² (0.5 mm² supply cores plus 0.14 mm² Remote Sense cores). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 223 These can be generally operated using encoder system cables up to 10 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 224: Sensor Module External Sme25

    Direct encoder systems with EnDat 2.1 or SSI with SIN/COS (1 Vpp) incremental signals can be connected, however without reference signal. Neither motor nor encoder data are saved in the SME25. 11.3.2 Interface description 11.3.2.1 Overview Figure 11-9 Interface description SME25 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 225: Connection Example

    Blanking covers (50 pieces) Order number: 6SL3066-4CA00-0AA0 Note Only MOTION-CONNECT DRIVE-CLiQ cables may be used for connections. The maximum cable length is 100 m for MOTION-CONNECT 500, and 75 m for MOTION-CONNECT 800PLUS cables. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 226: Encoder System Interface

    Only temperature sensors that meet the safety isolation specifications contained in EN 61800-5-1 may be connected to terminals "+Temp" and "-Temp". If these instructions are not complied with, there is a risk of electric shock! SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 227: Dimension Drawing

    2. Drill two holes with Ø 5.3 or M5 threaded holes according to the drilling pattern. 3. Fix the Sensor Module to the mounting surface. The tightening torque is 6 Nm. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 228: Technical Data

    The sample parameters shown are 0.28 mm² cross-section (0.14 mm² supply cores plus 0.14 mm² Remote Sense cores) and 0.64 mm² (0.5 mm² supply cores plus 0.14 mm² Remote Sense cores). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 229 These can be generally operated using encoder system cables up to 10 m long provided that the total cross-section of the supply core plus Remote Sense cores does not fall below 0.14 mm². SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 230 Encoder system connection 11.3 Sensor Module External SME25 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 231: Accessories

    DRIVE-CLiQ interface, has degree of protection IP54, a DRIVE-CLiQ cable must be used, which as a minimum must also have degree of protection IP54. 12.1.2 Safety Information Note Only cables from Siemens may be used for DRIVE-CLiQ connections. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 232: Interface Description

    DRIVE-CLiQ interface on the inside (to connect DRIVE-CLiQ signal cables MOTION- CONNECT with IP20 degree of protection) Figure 12-1 Interface overview, DRIVE-CLiQ cabinet bushing 12.1.4 Dimension drawing Figure 12-2 Dimension drawing of the DRIVE-CLiQ cabinet gland, all dimensions in mm and (inches) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 233: Mounting

    2. Fix the DRIVE-CLiQ cabinet gland to the outer control cabinet panel using two M3 screws and two nuts. In order to ensure good electromagnetic compatibility, a good electrical connection must be established between the DRIVE-CLiQ cabinet gland and the cabinet panel over a large surface area. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 234: Technical Data

    Table 12- 1 Technical data DRIVE-CLiQ cabinet bushing Unit 6SL3066-2DA00-0AA0 Weight 0,165 Degree of protection IP20 or IPXXB acc. to EN 60529 in the electrical cabinet IP54 to EN 60529 outside the electrical cabinet SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 235: Drive-Cliq Coupling

    In addition to the data lines, the power supply contacts of DRIVE-CLiQ are also routed via the coupling. You can find information on the permissible cable length in the chapter "DRIVE-CLiQ signal cables". 12.2.2 Safety information Note Only cables from Siemens may be used for DRIVE-CLiQ connections. 12.2.3 Interface description 12.2.3.1 Overview ① Rating plate ②...

  • Page 236: Dimension Drawing

    Accessories 12.2 DRIVE-CLiQ coupling 12.2.4 Dimension drawing Figure 12-6 Dimension drawing of the DRIVE-CLiQ coupling, all dimensions in mm and (inches) 12.2.5 Mounting ① Contact surface Figure 12-7 Hole drilling pattern for installation SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 237: Technical Data

    3. Latch the DRIVE-CLiQ connectors at both sides of the DRIVE-CLiQ coupling. 12.2.6 Technical data Table 12- 2 Technical data DRIVE-CLiQ coupling 6SL3066- Unit 2DA00-0AB0 Weight 0,272 Degree of protection IP67 acc. to EN 60529 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 238 Accessories 12.2 DRIVE-CLiQ coupling SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 239: Cabinet Design And Emc

    All information for device selection in this section applies to ● Operation on TN and TT line supply systems with grounded neutral point and grounded phase conductor ● Operation on IT line supply systems SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 240: Safety Information

    (Low-Voltage Directive). 2004/108/EC Directive of the European Parliament and Council of December 15, 2004, which repeals directive 89/336/EEC, on the approximation of laws of the member states relating to electromagnetic compatibility (EMC Directive). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 241: Notes On Electromagnetic Compatibility (Emc)

    IT line supplies. ● Observance of information about cable shielding and equipotential bonding. ● Use of the recommended power and signal cables from Siemens. ● Only cables from Siemens may be used for DRIVE-CLiQ connections.
  • Page 242 The cable shields must be connected as close to the conductor terminal connections as possible to ensure a low-impedance connection with cabinet ground. For power cables from Siemens in which the shield is connected to the connector shell (see relevant catalog), this is a sufficiently good shield support.

  • Page 243: 24 V Dc Supply

    The electronic power supply has to be supplied by the user as described in the System Data chapter of this documentation. When connecting to a "DC power supply" in the sense of EN 60204-1:1997, Chapter 4.3.3, functional faults can occur due to the voltage interruptions that are permitted there. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 244: Power Supply And Connection Of Components

    • Use of Siemens three-phase motors • Use of Siemens MOTION-CONNECT power cables • Motor cable lengths, max. 50 m NOTICE If other consumers are connected to the power supply, connected inductance devices (contactors, relays) must be fitted with suitable overvoltage protection circuits.
  • Page 245 , no additional protection is required on the 24 V side if a type XLPE or EPR cable, or a cable with a similar quality and with a thermal stability of up to 90 °C is used. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 246: Overcurrent Protection In The 24 V Solid-State Circuit

    ● Cable laying method to EN 60204-1 The overcurrent protection devices can be used according to EN 60204-1, Section 14. Circuit breakers from the Siemens NSK catalog are recommended as overcurrent protection devices on the primary side. Miniature circuit breakers or SITOP select (order number 6EP1961-2BA00) are recommended as overcurrent protection devices on the secondary side.

  • Page 247: Typical 24 V Current Consumption Of The Components

    16 kW / 18 A / 5 A / 5 A 16 kW / 24 A / 9 A / 9 A 20 kW / 30 A / 9 A / 9 A SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 248 Total current consumption SINUMERIK 828D S120 Combi 4 axes Power Module with external fan unit Motor Module 9 A 0.75 0.75 Motor Module 18 A 0.75 0.75 Motor encoder 0.25 1.50 Brake Total: SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 249: Selecting Power Supply Units

    480 V AC +10% DC 300 – 800 See also catalog NC61. WARNING When an external power supply is used, e.g. SITOP, the ground potential must be connected to the protective conductor system (DVC A). SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 250: Connection System

    5 m ≤ 100 m ΣMC500: Total length of all MC500 cable segments (fixed routing) ΣMC800PLUS: Total length of all MC800PLUS cable segments (tow chain) : Number of DRIVE-CLiQ connectors (max. 0...3) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 251 EN 60811-2-1 (mineral oil only) Protective jacket PUR, HD22.10 S2 (VDE 0282, Part 10) Flame retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 1) The file number is printed on the cable jacket. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 252: Power Cables For Motors

    MC500 and MC800 power cables must be used. The permissible cable length is 25 m for rated output currents I from 5 A to 30 A. The total cable length for the complete drive line-up is 175 m. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 253 (VDE 0282, Part 10) Flame retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 1) The registration number is printed on the cable jacket. 2) The file number is printed on the cable jacket. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 254: Current-Carrying Capacity And Derating Factors For Power Cables And Signal Cables

    C cables along walls/panels without conduits and installation ducts Table 13- 11 Derating factors for deviating conditions Ambient temperature [°C] Derating factor according to EN 60204-1 Table D1 1.15 1.08 1.00 0.91 0.82 0.71 0.58 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 255: Connectable Conductor Cross-Sections For Spring-Loaded Terminals

    With end sleeve, without plastic sleeve 0.25 mm to 1.5 mm With end sleeve, with plastic sleeve 0.25 mm to 0.5 mm Stripped length 7 mm Tool Screwdriver 0.4 x 2.0 mm Tightening torque 0.22 to 0.25 Nm SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 256 With end sleeve, without plastic sleeve 1.5 mm to 16 mm with end sleeve, with plastic sleeve 1.5 mm to 16 mm Stripped length 11 mm Tool Screwdriver 1.0 x 4.0 mm Tightening torque 1.5 to 1.8 Nm SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 257: Protective Connection And Equipotential Bonding

    These requirements also apply to distributed components located outside the control cabinet. NOTICE Non-observance of the above guidelines on equipotential bonding can lead to faults on the fieldbus interfaces or to malfunction of the devices. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 258: Note On Control Cabinet Cooling

    S120 Combi 4 axes Power Module 6SL3111-4VE2x-xxA0 Motor Modules Booksize Compact 6SL3420-xTExx-xAAx Line filters 6SL3000-0BE21-6DA1 Line reactors 6SL3100-0EE2x-xAA0 Braking Module 6SL3100-1AE31-0AAx Control Supply Module 6SL3100-1DE22-0AAx SMC20 6SL3055-0AA00-5EAx DMC20 6SL3055-0AA00-6AAx Terminal Module TM54F 6SL3055-0AA00-3BAx SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 259 Cabinet design and EMC 13.9 Note on control cabinet cooling Figure 13-3 Cooling clearances for an S120 Combi Power Module with expansion axis SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 260 Cabinet design and EMC 13.9 Note on control cabinet cooling Figure 13-4 Cooling clearances for Motor Modules Booksize Compact SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 261: Ventilation

    Cold air must not be allowed to blow directly onto electronic equipment. Note The distance between the discharge opening of the air conditioner and the electronic equipment must be at least 200 mm. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 262 The air guidance and arrangement of the cooling equipment must be chosen in such a way that no condensation can form on the components. If necessary, cabinet enclosure heating may have to be installed. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 263: Dimensioning Climate Control Equipment

    ∆T = 10 K q = 1644 W - 5.5 W / (m K) * 5 m * 10 K = 871.8 W SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 264: Power Loss Of Components In Rated Operation

    Table 13- 17 Overview of power losses at rated operation for SINUMERIK 828D, DC link components and supplementary system components Unit Power loss SINUMERIK 828D SMC20 < 10 SME20/25 < 4 TM54F Braking Module Control Supply Module Line DC link SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 265: Power Losses For S120 Combi Power Modules

    Power loss for line filters and line reactors Table 13- 19 Overview of power loss during rated operation for line filters and line reactors Unit Power loss Line filters 16 kW 20 kW Line reactors 16 kW 20 kW SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 266: Electronics Losses Of Power Units

    I1: Spindle current [A] (SPINDLE X2) I2: Current of the 1st feed axis (servo X3) I3: Current of the 2nd feed axis (servo X4) I4: Current of the 3rd feed axis (servo X5) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 267 D1: Coefficient to calculate the power loss P1: Infeed power [kW] Table 13- 23 Overview of the coefficients to calculate the power loss P in the partial-load range Line reactor 6SL3100-0EE21-6AA0 (16 kW) 6SL3100-0EE22-0AA0 (20 kW) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 268 Cabinet design and EMC 13.9 Note on control cabinet cooling SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 269: Service And Maintenance

    Fax: +49 (0) 9131 98 – 2176 E-mail: docu.motioncontrol@siemens.com Internet Address Up-to-date information about our products can be found on the Internet at the following address: http://www.ad.siemens.de/mc SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 270: Spare Parts

    5 shield terminals for motor cables Shield terminal for EP signal cables Spare parts list, additional components You will find spare parts for all of the other components and modules in the Internet under: http://support.automation.siemens.com/WW/view/de/16612315 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 271: Replacing The Fan

    Before removing the component, check that the system is in a voltage-free state! NOTICE When replacing the fan, you must observe the ESD regulations. Only qualified personnel are permitted to install spare parts. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 272: Replacing The Internal Fan On The S120 Combi Power Module

    Removing the internal fan 1. Remove the S120 Combi front cover (see Chapter "Electrical connection of Motor Modules and DC link components") 3. Remove the fan cover 2. Remove the Torx-slotted screw of the fan cover SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 273 Service and maintenance 14.3 Replacing the fan 4. Withdraw the connector (gently press the interlock and Opened fan compartment connector together) 5. Remove the fan SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 274 3. Insert the connector (the connector must audibly click into place) 4. Close the fan cover. 5. Fix the Torx-slotted screw on the fan cover 6. Mount the front cover and tighten the screws at the front SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 275: Replacing The Fan On The Motor Modules Booksize Compact

    Size 75 mm Removing the Motor Module from the drive line-up • Remove the fan cover at the lower side of the Motor Module by releasing the snap hook • Carefully remove the fan • SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 276 Before installing the fan, check the air flow direction (the arrow on the fan must point towards the cooling ribs). • Insert the connector until it clicks into place • Installing the fan - Notice! Do not crush the connection cables! • Insert the fan cover. • SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 277: Replacing The Fan On The Control Supply Module

    Release the 6 screws (Torx T10) of the enclosure cover and open the component • Unlatch and pull out the plug Release the 2 screws on the fan Remove the fan • • • connector (Torx T20) SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 278 2. Insert the connector until it fully engages. 3. Screw in the 2 screws at the fan (Torx T20); tightening torque 1.2 Nm 4. Close the enclosure cover and tighten the 6 screws (Torx T10); tightening torque 0.8 Nm SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 279: Cleaning The S120 Combi Heat Sink

    Remove the air baffle plate in the direction of the arrow The heat sink can now be cleaned After cleaning the heat sink, the air baffle plate is reinstalled in the reverse sequence. Tightening torque for the screws: 1.8 Nm. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 280: Forming The Dc Link Capacitors

    Production year and month Character Year of manufacture Character Month of manufacture 2009 1 to 9 January to September 2010 October 2011 November 2012 December 2013 The serial number is found on the rating plate. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 281: Recycling And Disposal

    The products described in this Equipment Manual are extensively recyclable on account of the low-toxic composition of the materials used. For environmentally-compliant recycling and disposal of your electronic waste, please contact a company for the disposal of electronic waste. SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 282 Service and maintenance 14.6 Recycling and disposal SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 283: Appendix

    Appendix List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 284 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 285 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 286 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 287 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 288 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 289 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 290 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 291 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 292 Appendix A.1 List of abbreviations SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...

  • Page 293: Index

    Braking Module Booksize, 145 Installation Control Supply Module, 158 Braking Module, 147 Motor Module Booksize Compact, 128 Control Supply Module, 160 S120 Combi Power Modules, 82 DRIVE-CLiQ Hub Module DMC20, 196 Sensor Module Cabinet SMC20, 210 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 294 Power cables, 250 Sensor Module External SME20, 214 Motor Module Booksize Compact, 119 Terminal Module TM54F, 174 Motors Sensor Module External SME20, 214 Line connection, 46 Sensor Module External SME25, 222 Mounting Spare parts, 268 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 295 Sensor Module Cabinet SMC20, 213 Sensor Module External SME20, 220 Sensor Module External SME25, 226 Single Motor Modules Booksize Compact, 133 Terminal Module TM54F, 191 Technical support, 267 Terminal Module TM54F, 173 Transport, 23 SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 296 Index SINAMICS S120 Combi Manual, Edition 07/2012, 6SL3097-4AV00-0BP3...
  • Page 298 Siemens AG Subject to change without prior notice Industry Sector © Siemens AG 2012 Drive Technologies Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY www.siemens.com/motioncontrol...

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