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400 EXC RACING
KTM 400 EXC RACING Manuals
Manuals and User Guides for KTM 400 EXC RACING. We have
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KTM 400 EXC RACING manuals available for free PDF download: Owner's Manual
KTM 400 EXC RACING Owner's Manual (410 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 23.71 MB
Table of Contents
Table of Contents
5
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Engine Number, Engine Type
6
Serial Number Locations
6
Chassis Number
6
Operation Instruments
7
Clutch Lever
7
Hand Decompression Lever
7
Hand Brake Lever
7
Combination Switch (EXC)
7
Short Circuit Button (SX/MXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Digital Speedometer, Indicator Lamps
8
Electronic Speedometer
9
Setting the Clock
13
Overview of Electronic Speedometer Functions
13
Hot Start Device (450/525 SX)
14
Filler Cap
14
Choke
14
Fuel Tap
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (MXC, EXC)
17
Rebound Damping of Shock Absorber (SX, MXC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is "Flooded
20
Starting off
20
Shifting/Riding
20
Starting When the Engine Is Cold
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
26
Changing the Spring Preloading of the Shock Absorber
26
Pivot Bearing
26
Determining the Static Sag of the Shock Absorber
27
Determining the Riding Sag of the Shock Absorber
27
Checking the Shock Absorber and Spring
27
Basic Suspension Setup for the Weight of the Driver
27
Checking the Basic Setup of the Telescopic Fork
28
Changing the Spring Preload on the Telescopic Fork (SX Models)
28
Changing the Spring Preload on the Telescopic Fork (MXC/EXC Models)
28
Replacing Fork Springs
28
Checking and Adjusting the Steering Head Bearing
29
Cleaning the Dust Sleeves of the Telescopic Fork
29
Breather Plug Front Fork
29
Changing the Fork Offset (Caster) (SX)
30
Checking and Adjusting the Steering Head Bearing
31
Check Chain Tension
32
Correct Chain Tension
32
Chain Maintenance
33
Chain Wear
33
General Information about KTM Disc Brakes
34
Checking the Front Brake Pads
35
Refilling the Front Brake Fluid Reservoir
35
Checking the Brake Fluid Level - Front Brake
35
Adjusting the Free Travel at the Hand Brake Lever
35
Replacing the Front Brake Pads
36
Changing the Basic Position of the Foot Brake Pedal
36
Checking the Rear Brake Fluid Level
36
Refilling the Rear Brake Fluid Reservoir
36
Checking the Rear Brake Pads
37
Replacing the Rear Brake Pads
37
Dismounting and Mounting the Front Wheel
37
Dismounting and Mounting the Rear Wheel
38
Checking Spoke Tension
38
Tires, Air Pressure
39
Check/Set Distance of the Magnetic Sensor
39
Replacing the Battery of the Digital Speedometer
39
Battery (MXC/EXC)
40
Charging the Battery
40
Fuse (MXC/EXC)
41
Replacing Headlight Lamp/Parking Light Lamp
41
Cooling System
42
Checking the Coolant Level
42
Bleeding the Cooling System
42
Replacing the Glassfiber Yarn Packing of the Silencer
43
Cleaning the Spark Arrester (MXC/EXC USA)
43
Cleaning the Air Filter
44
Checking the Adjustment of the Hand Decompression Release Cable
44
Adjusting the Throttle Cables
44
Changing the Original Position of the Clutch Lever
45
Checking the Oil Level of the Hydraulic Clutch
45
Bleeding of the Hydraulic Clutch
45
CARBURETOR - Adjust Idling (Keihin-FCRMX 37/39/41)
46
Adjusting the Mixture Control Screw
46
Checking the Float Level (Float Height)
46
Checking the Engine Oil Level
47
Oil Circuit
47
Draining the Float Chamber of the Carburetor
47
Engine Oil
48
Changing the Engine Oil
48
Changing Oil Filters
49
Troubleshooting
50
Storage
52
Conservation for Winter Operation
52
Use after a Period of Storage
52
Cleaning
52
Technical Data - Engine
53
Technical Data - Chassis
56
Cylinder Head
127
Checking Charging Voltage
162
Ignition Coil
163
Troubleshooting in Ignition System
163
Basic Carburator Setting
207
4860 MX Multi Adjuster 2003
261
Introduction
262
Exploded View
263
Disassembly Forkleg
264
Disassembly Cartridge
277
Disassembly Tap Rebound
287
Assembling Tap Rebound
291
Assembling Cartridge
294
Assembling Forkleg
297
Table of Contents
312
Introduction
313
Exploded View
314
Disassembly Shock Absorber
315
Disassembly Tube Side
324
Disassembly MCC
344
Assembling MCC
350
Assembling Tube Side
353
Disassembly Piston-Rod Side
364
Diassembly Adaptor DU-Bush
374
Assembling Adaptor DU-Bush
378
Assembling Piston-Rod Side
381
Assembling Shock Absorber
392
Bleeding
398
On Pressure with Nitrogen
403
Adjustment
409
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KTM 400 EXC RACING Owner's Manual (118 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.28 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (All XC-W Models)
13
Short Circuit Button (All EXC Models)
13
Emergency off Switch (EXC AUS)
13
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W, XC-W SIX DAYS)
14
Electric Starter Button (EXC AUS)
14
Light Switch (All EXC Models)
14
Light Switch (All XC-W Models)
14
Horn Button (All EXC Models)
14
Flasher Switch (All EXC Models)
15
Overview of Indicator Lamps (All EXC Models)
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
16
Setting Kilometers or Miles
16
Setting the Clock
16
Adjusting the Speedometer Functions
17
Querying the Lap Time
17
SPEED Display Mode (Speed)
18
Display Mode SPEED/H (Service Hours)
18
Display Mode SPEED/CLK (Clock)
18
Display Mode SPEED/LAP (Lap Time)
18
Display Mode SPEED/ODO (Odometer)
19
Display Mode SPEED/TR1 (Trip Master 1)
19
Display Mode SPEED/TR2 (Trip Master 2)
19
Disply Mode SPEED/A1 (Average Speed 1)
20
Display Mode SPEED/A2 (Average Speed 2)
20
Display Mode SPEED/S1 (Stop Watch 1)
20
Display Mode SPEED/S2 (Stop Watch 2)
20
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (EXC AUS, XC-W, XC-W SIX DAYS)
22
Choke (EXC EU, EXC SIX DAYS)
23
Shift Lever
23
Foot Brake Pedal
23
Kick Starter
23
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
24
Unlocking the Steering (All EXC Models)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running-In the Engine
27
Preparing Vehicle for Arduous Riding Conditions
27
Preparing for Riding on Dry Sand
27
Preparing for Riding on Wet Sand
28
Preparing for Riding on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
30
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks before Putting into Operation
31
Starting
31
Starting up
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
36
Important Checks and Maintenance Work to be Carried out by the Rider
37
Maintenance Work on Chassis and Engine
38
Jacking up the Motorcycle
38
Removing the Motorcycle from the Work Stand
38
Checking the Basic Suspension Setting with the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking Static Sag of Shock Absorber
40
Checking Riding Sag of Shock Absorber
41
Adjusting Spring Preload of the Shock Absorber
41
Adjusting Riding Sag
42
Removing the Shock Absorber
42
Installing the Shock Absorber
42
Checking Basic Setting of Fork
43
Adjusting the Compression Damping of the Fork
43
Adjusting Rebound Damping of Fork
43
Adjusting Spring Preload of the Fork
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protector
45
Checking Steering Head Bearing Play
45
Adjusting Play of Steering Head Bearing (EXC EU, EXC AUS, XC-W ZA)
46
Adjusting Play of Steering Head Bearing (EXC SIX DAYS, XC-W SIX DAYS, XC-W USA)
46
Removing the Fork Legs
46
Installing Fork Legs
47
Removing the Fork Protector
48
Installing the Fork Protector
48
Removing the Front Fender
48
Installing the Front Fender
48
Removing Headlight Mask with Headlight (All EXC Models, All 450/530 XC-W Models)
48
Refitting the Headlight Mask with the Headlight (All EXC Models, All 450/530 XC-W Models)
49
Removing the Start Number Plate (400 XC-W USA)
49
Installing the Start Number Plate (400 XC-W USA)
49
Handlebar Position
50
Adjusting Handlebar Position
50
Checking Throttle Cable Route
50
Checking the Play in the Throttle Cable
51
Adjusting the Play in the Throttle Cable
51
Checking for Chain Dirt Accumulation
51
Cleaning the Chain
52
Checking the Chain Tension
52
Checking Chain Tension When Fitting Rear Wheel
53
Checking the Rear Sprocket/Engine Sprocket for Wear
53
Checking Chain Wear
53
Adjusting Chain Tension
54
Adjusting Chain Tension - after Checking
55
Adjusting Chain Tension - Fitting Rear Wheel
55
Adjusting Chain Guide
56
Checking Brake Discs
56
Checking Free Travel of Hand Brake Lever
56
Adjusting Basic Position of Hand Brake Lever (All XC-W Models)
57
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
57
Checking the Brake Fluid Level of the Front Brake
57
Topping up the Front Brake Fluid
58
Checking the Front Brake Linings
59
Changing the Front Brake Linings
59
Checking Free Play of Foot Brake Lever
61
Adjusting Basic Position of Foot Brake Lever
61
Checking Rear Brake Fluid Level
61
Adding Brake Fluid to the Rear Brake Circuit
62
Checking Rear Brake Linings
62
Changing Rear Brake Linings
63
Removing Front Wheel
64
Fitting Front Wheel
65
Removing the Rear Wheel
66
Fitting Rear Wheel
66
Checking the Tire Condition
67
Checking Tire Air Pressure
68
Checking Spoke Tension
68
Removing the Battery
69
Installing the Battery
69
Recharging the Battery
69
Removing a Fuse
70
Installing the Fuse
70
Checking the Headlight Adjustment (All EXC Models, All 450/530 XC-W Models)
71
Adjusting the Beam Width of the Headlight (All EXC Models, All 450/530 XC-W Models)
71
Removing the Seat
71
Mounting the Seat
72
Removing the Fuel Tank
72
Installing the Fuel Tank
73
Cooling System
73
Checking the Anti-Freeze and Coolant Level
74
Checking the Coolant Level
74
Draining Coolant
75
Refilling Coolant
75
Glass Fiber Yarn Filling of Main Silencer
76
Removing Main Silencer
76
Installing the Main Silencer
76
Removing the Air Filter Box Lid
76
Installing the Air Filter Box Lid
76
Removing the Air Filter
77
Installing the Air Filter
77
Cleaning Air Filter
77
Adjusting Basic Position of Clutch Lever
78
Checking the Fluid Level of Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
78
Checking the Basic Position of the Shift Lever
79
Adjusting the Basic Position of the Shift Lever
79
Carburetor - Idle
80
Carburetor - Adjusting Idle
80
Emptying the Carburetor Float Chamber
81
Checking Engine Oil Level
82
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
82
Draining Engine Oil, Cleaning Engine Oil Screen
82
Removing the Oil Filter
83
Installing the Oil Filter
83
Filling up with Engine Oil
84
Topping up Engine Oil
84
Checking the Gear Oil Level
85
Changing Gear Oil, Cleaning Gear Oil Screen
85
Draining Gear Oil, Cleaning Gear Oil Screen
85
Filling up with Gear Oil
86
Adding Gear Oil
86
Troubleshooting
88
Cleaning
90
Cleaning the Motorcycle
90
Storage
91
Putting into Operation after Storage
91
Technical Data - Engine
92
Capacity - Engine Oil
92
Capacity - Gear Oil
93
Capacity - Coolant
93
Technical Data - Engine Tightening Torques
94
Technical Data - Carburetor
96
400 Exc Eu/Aus
96
400 XC-W Usa
96
450 Exc Eu/Aus, 450 Exc Six Days
96
450 XC-W Za, 450 XC-W Six Days
97
530 Exc Eu/Aus, 530 Exc Six Days
97
530 XC-W Za, 530 XC-W Six Days
97
Technical Data - Chassis
98
Lighting Equipment
98
Tires
99
Capacity - Fuel
99
Technical Data - Fork
100
Technical Data - Shock Absorber
101
Technical Data - Chassis Tightening Torques
102
Wiring Diagram
104
Wiring Diagram (All EXC Models)
104
Wiring Diagram (All XC-W Models)
108
Substances
110
Auxiliary Substances
112
Standards
114
Index
115
KTM 400 EXC RACING Owner's Manual (68 pages)
KTM Owner's Manual Motorcycle 250 XC-F, XCF-W, EXC-F 400 XC-W, EXC RACING 450 XC, XC-W, EXC RACING 525 XC, XC-W, EXC RACING 525 XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.64 MB
Table of Contents
Introduction
2
Important Information
3
Table of Contents
5
Serial Number Locations
6
Engine Number, Engine Type
6
Chassis Number
6
Operation Instruments
7
Clutch Lever
7
Hand Brake Lever
7
Short Circuit Button (XC)
7
Combination Switch (EXC)
7
Headlamp Switch (XC-W)
8
Flasher Switch
8
Starter Button
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Activating and Deactivating Display Modes
10
Overview of the Electronic Speedometer Functions
13
Setting the Clock
13
Filler Cap (Bayonet Cap)
14
Filler Cap (Screw Cap)
14
Fuel Tap
14
Choke
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Compression Damping of Shock Absorber (XC, EXC SIXDAYS)
16
Compression Damping of Shock Absorber (XC-W, EXC)
17
Rebound Damping of Shock Absorber
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the XC/EXC Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (XC, EXC SIXDAYS)
30
Changing the Spring Preload on the Telescopic Fork (XC-W/EXC)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (XC, EXC SIXDAYS)
32
How to Change the Handlebar Position
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery
42
Charging the Battery
42
Fuse
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System (400/450/525)
44
Bleeding the Cooling System (250-F)
45
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC-W USA)
45
Cleaning the Air Filter
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch (400/450/525)
47
Checking the Oil Level of the Hydraulic Clutch (250-F)
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Basic Information on Carburetor Wear
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit (400/450/525)
49
Oil Circuit (250-F)
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
Troubleshooting
52
Cleaning
54
Conservation for Winter Operation
54
Storage
54
Use after a Period of Storage
54
Technical Data - Engine
55
Technical Data - Chassis
60
Head Word Index
62
Wiring Diagram
64
Advertisement
KTM 400 EXC RACING Owner's Manual (70 pages)
KTM Owner's Manual Motorcycle 250 SX-F, 250 EXC, 400 EXC, 450 SX, XC, EXC, 525 SX, XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.62 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hot Start Lever (250 SX-F)
7
Hand Decompression Lever (450/525 SX)
7
Hand Brake Lever
7
Short Circuit Button (SX/XC)
7
Combination Switch (EXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Setting the Clock
13
Filler Cap
13
Overview of Electronic Speedometer Functions
13
Fuel Tap
14
Choke
14
Hot Start Device (450/525 SX)
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (XC, EXC)
17
Rebound Damping of Shock Absorber (SX, XC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (SX Models)
30
Changing the Spring Preload on the Telescopic Fork (XC/EXC Models)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (SX)
32
Checking and Adjusting the Steering Head Bearing
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery (XC/EXC)
42
Charging the Battery
42
Fuse (XC/EXC)
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System
44
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC/EXC USA)
45
Cleaning the Air Filter
46
Checking the Adjustment of the Hand Decompression Release Cable
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
Troubleshooting
52
Storage
54
Conservation for Winter Operation
54
Use after a Period of Storage
54
Cleaning
54
Technical Data - Engine
55
Technical Data - Chassis
60
Head Work Index
62
Wiring Diagram
64
KTM 400 EXC RACING Owner's Manual (66 pages)
KTM MotorCycle Owner's Manual
Brand:
KTM
| Category:
Motorcycle
| Size: 5.97 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
7
Clutch Lever
7
Hand Decompression Lever
7
Hand Brake Lever
7
Short Circuit Button (SX/MXC)
7
Combination Switch (EXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Digital Speedometer, Indicator Lamps
8
Electronic Speedometer
9
Setting the Clock
13
Overview of Electronic Speedometer Functions
13
Filler Cap
14
Fuel Tap
14
Choke
14
Hot Start Device (450/525 SX)
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (MXC, EXC)
17
Rebound Damping of Shock Absorber (SX, MXC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
20
Starting When the Engine Is Warm
20
What to Do When the Engine Is "Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
26
Changing the Spring Preloading of the Shock Absorber
26
Pivot Bearing
26
Basic Suspension Setup for the Weight of the Driver
27
Checking the Shock Absorber and Spring
27
Determining the Static Sag of the Shock Absorber
27
Determining the Riding Sag of the Shock Absorber
27
Checking the Basic Setup of the Telescopic Fork
28
Changing the Spring Preload on the Telescopic Fork (SX Models)
28
Changing the Spring Preload on the Telescopic Fork (MXC/EXC Models)
28
Replacing Fork Springs
28
Breather Plug Front Fork
29
Cleaning the Dust Sleeves of the Telescopic Fork
29
Checking and Adjusting the Steering Head Bearing
29
Changing the Fork Offset (Caster) (SX)
30
Checking and Adjusting the Steering Head Bearing
31
Check Chain Tension
32
Correct Chain Tension
32
Chain Maintenance
33
Chain Wear
33
General Information about KTM Disc Brakes
34
Adjusting the Free Travel at the Hand Brake Lever
35
Checking the Brake Fluid Level - Front Brake
35
Refilling the Front Brake Fluid Reservoir
35
Checking the Front Brake Pads
35
Replacing the Front Brake Pads
36
Changing the Basic Position of the Foot Brake Pedal
36
Checking the Rear Brake Fluid Level
36
Refilling the Rear Brake Fluid Reservoir
36
Checking the Rear Brake Pads
37
Replacing the Rear Brake Pads
37
Dismounting and Mounting the Front Wheel
37
Dismounting and Mounting the Rear Wheel
38
Checking Spoke Tension
38
Tires, Air Pressure
39
Check/Set Distance of the Magnetic Sensor
39
Replacing the Battery of the Digital Speedometer
39
Battery (MXC/EXC)
40
Charging the Battery
40
Fuse (MXC/EXC)
41
Replacing Headlight Lamp/Parking Light Lamp
41
Cooling System
42
Checking the Coolant Level
42
Bleeding the Cooling System
42
Replacing the Glassfiber Yarn Packing of the Silencer
43
Cleaning the Spark Arrester (MXC/EXC USA)
43
Cleaning the Air Filter
44
Checking the Adjustment of the Hand Decompression Release Cable
44
Adjusting the Throttle Cables
44
Changing the Original Position of the Clutch Lever
45
Checking the Oil Level of the Hydraulic Clutch
45
Bleeding of the Hydraulic Clutch
45
CARBURETOR - Adjust Idling (Keihin-FCRMX 37/39/41)
46
Adjusting the Mixture Control Screw
46
Checking the Float Level (Float Height)
46
Draining the Float Chamber of the Carburetor
47
Oil Circuit
47
Checking the Engine Oil Level
47
Engine Oil
48
Cleaning Short/Long Oil Screen
48
Changing the Engine Oil
48
Changing Oil Filters
49
Troubleshooting
50
Storage
52
Conservation for Winter Operation
52
Use after a Period of Storage
52
Cleaning
52
Technical Data - Engine
53
Technical Data - Chassis
56
Wiring Diagram
60
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