4-Speed 82 Mm Borg Warner Transmission; 5-Speed 77 Mm Borg Warner Transmission; Special Tools - Pontiac TRANS AM 1977 Service Manual

78-62 1977 PONTIAC SERVICE MANUAL
TORQUE
5-SPEED 7 7 M M BORG WARNER TRANSMISSION
Transmission Case-to-Clutch Housing Bolts
.............
55 lb. ft.
Extension Housing-to-Case Bolts
.............................
45 lb. ft.
Drive Gear Bearing Retainer Bolts
...........................
22 lb. ft.
Case Cover-to-Case Bolts
.........................................
22 lb. ft.
Lubricant Filler Plug
............................................
1 5 lb. ft.
SPECIAL TOOLS Refer to Fig. 7 ~ - 1 2 9
4 - S P E E D 8 2 M M B O R G
TRANSMISSION IDENTIFICATION
An identifying code "ZT" is stamped on rear side of side
cover case face. This "ZT" transmission is used only on the F
Series equipped with the 400 cu. in. V8 engine.
GEAR RATIOS
....................................................
First Speed Gear
2.43 to 1
................................................
Second Speed Gear 1.61 to 1
...................................................
Third Speed Gear 1.23 to 1
.................................................
Fourth Speed Gear 1 .OO to 1
..........................................................
Reverse Gear 2.35 to 1
LUBRICANT
Use SAE 90 multi-purpose gear lubricant
.............................
Capacity
2.44 U.S. Pints (39 fluid ounces)
Shifter Support-to-Extension Bolts
.........................
25 lb. ft.
Shifter Assembly-to-Support (Upper) Bolt
..............
45 lb. ft.
Shifter Assembly-to-Support (Lower) Bolt
.............
25 lb. ft.
Frame-to-Crossmember Bolts
.................................
25. lb. ft.
A R N E R T R A N S M I S S I O N
TORQUE
.............
Transmission Case-to-Clutch Housing Bolts
55 lb. ft.
........................
Rear Bearing Retainer Locking Bolt
25 lb. ft.
...........................
Drive Gear Bearing Retainer Bolts
18 lb. ft.
.........................................
Case Cover-to-Case Bolts
18 lb. ft.
.................
Extension Housing-to-Case (Long) Bolts
40 lb. ft.
Extension Housing-to-Retainer (Short)
.......................................................................
Bolts 25 lb. ft.
.........................
Shifter support-to-~xtension Bolts
30 lb. ft.
............
Shifter Assembly-to-Support (Upper) Bolts
45 lb. ft.
.............
Shifter Assembly-to-Su pport (Lower) Bolt
30 lb. ft.
...............................................
Lubricant Filler Plug
30 lb. ft.
..................................
Frame-to-Crossmember Bolts 25 lb. ft.
SPECIAL TOOLS
..................................................................
J 1 126 Guide Pins
J 5590
......................................................................
Installer
.............................................................
J 8092 Driver Handle
J 8433-1
.......................................................................
Puller
....................................................................
J 21359 Installer
J 21465-17
............................................
Remover & Installer
...................................................................
J 2291 2 Remover
...
..................................................................
J 24658
:
Loader
TRANSMISSION IDENTIFICATION
Code Series
RJ
...................
"H" with 140 L-4 Engine (California Only)
"H" and "X" with 151 L-4 Engines (Except California)
RM
..................
"H" with 231 V6 Engine (California Only)
RN
...............
"H" with 231 V6 Engine (Except California)
GEAR RATIOS
First Speed Gear
.....................................................
3.40 to 1
Second Speed Gear
.................................................
2.08 to 1
Third Speed Gear
...................................................
1.39 to 1
Fourth Speed Gear
.................................................
1.00 to 1
Fifth Speed Gear
....................................................
0.80 to 1
Reverse Gear
...........................................................
3.36 to 1
LUBRICANT
Use ATF or DEXRON II@ fluid only.
Capacity
.............................
3.5 U.S. Pints (56 fluid ounces)
TORQUE
Transmission Case-to-Clutch Housing Bolts
.........
55 lb. ft.
Case and Extension Housing-to-Center
Support Bolts
...........................................................
35 lb. ft.
Selector Lever Pivot
................................................
60 lb. ft.
Mesh Lock Plunger Spring Plug
............................
10 lb. ft.
Interlock Pawl Retainer Plate Bolts
.......................
10 lb. ft.
Speedometer Driven Gear Retainer Bolt
.................
4 lb. ft.
Shifter Lever Cover-to-Extension Bolts
.................
80 lb. in.
SPECIAL TOOLS
J 1126
..................................................................
Guide Pins
J
5154
.......................................................................
Installer
J 5778
...................................................
Installer & Remover
J
6125 (J 2619-01)
.........................................
Slide Hammer
J
8092
.............................................................
Driver Handle
J
2 1424-9
..............................................
Installer & Remover
J
21426
.....................................................................
Installer
J
22407
.....................................................................
Installer
J
26222-1
..............................................
Installer t Remover
J
26222-2 & -3
........................................................
Installers
J
26223
.....................................................................
Installer
J
26224
.....................................................................
Installer
J
26225
....................................................................
Remover
J
26243
....................................................................
Remover