Speedometer And Tachometer - Buell S1 Lightning Workshop Manual

1997 year
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SPEEDOMETER AND TACHOMETER

GENERAL
Replace the speedometer or tachometer if the unit is not
working properly. These instruments are not repairable. How-
ever, before replacing the instrument check that the problem
is not caused by a faulty cable or loose wire connection.
REMOVAL
Speedometer
1.
Detach windscreen from mounts. See
REMOVAL
on
page
2-56.
2.
See
Figure 2-54.
Loosen and remove the speedometer
cable (5) from the speedometer.
3.
Remove nuts and lockwashers (4) from speedometer
cover (1).
4.
Straighten reset cable cotter pin and remove. Discard
pin. Detach reset cable assembly from speedometer.
5.
Remove cover. Remove wires from clamp inside cover.
6.
Detach ground wire.
7.
See
Figure 2-55.
Disconnect wire terminals from back of
speedometer. Pull bulbs (3) from bores.
8.
Remove speedometer (1) through front of instrument
support (8).
Tachometer
1.
Detach windscreen from mounts. See
REMOVAL
on
page
2-56.
2.
See
Figure 2-54.
Remove nut and lockwasher (4) from
tachometer cover (2).
3.
Remove nut on windscreen mount (3). Remove wind-
screen mount from tachometer cover.
4.
Remove tachometer cover.
5.
Remove ground wires from bottom stud.
6.
See
Figure 2-55.
Disconnect wire terminals from back of
tachometer. Pull bulbs (3) from bores.
7.
Remove tachometer (2) through front of instrument sup-
port (8).
Instrument Support
1.
Remove speedometer and tachometer.
2.
See
Figure 2-55.
Remove knurled nut (5), washer (6) and
odometer reset cable.
3.
Pull indicator lights assembly (4) out towards the head-
lamp. Pull bezel (19) out towards the tail lamp.
4.
Remove two screws (7).
5.
Remove instrument support.
INSTALLATION
Speedometer
1.
See
Figure 2-55.
If removed, install instrument support
(8). Slide speedometer into instrument support.
2-46
5716
3
WINDSCREEN,
1.
Speedometer cover
2.
Tachometer cover
3.
Windscreen mount
2.
Attach ground wire with screw and lockwasher.
3.
Connect wire terminals on back of speedometer. Insert
bulbs into bores at back of speedometer.
4.
See
cable assembly (6) to speedometer.
5.
Place speedometer cover over speedometer. Tighten
WINDSCREEN,
nuts and lockwashers (4).
6.
Connect speedometer cable (5) to speedometer.
7.
Attach windscreen. See
on
page
Tachometer
1.
See
(8). Slide tachometer into instrument support (8).
2.
Connect wire terminals on back of tachometer. Insert
bulbs into bores.
3.
Attach ground wire.
4.
See
tachometer. Install nut and lockwasher (4).
5.
Install windscreen mount (3) with nut.
6.
Attach windscreen. See
on
page
Instrument Support
1.
See
using two screws (7). Tighten screws to 7-9 ft-lbs (9.5-
12.2 Nm).
2.
Install odometer reset cable using washer (6) and
knurled nut (5).
3.
Insert bezel (19) through instrument support. Attach indi-
cator lights assembly (4) to bezel.
2
4
4.
Nut and lockwasher (3)
5.
Speedometer cable
6.
Odometer reset cable
Figure 2-54. Instruments
Figure 2-54.
Using a new cotter pin, connect reset
WINDSCREEN, INSTALLATION
2-56.
Figure 2-55.
If removed, install instrument support
Figure 2-54.
Slide tachometer cover (2) over
WINDSCREEN, INSTALLATION
2-56.
Figure 2-55.
Attach instrument support to mounts
1
5
6

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