Buell S1 Lightning Workshop Manual page 199

4598a
3
4
1. Crankcase
2. Rubber mallet
Figure 3-92. Install Bearing Seal/Spacer
15. Assemble crankcase halves together. See
Install hardware to secure crankcase halves. Tighten 1/4-
in. fasteners to 70-110 in-lbs (7.9-12.4 Nm), and 5/16-in.
fasteners to 15-18 ft-lbs (20-24 Nm).
16. See Figure 3-68. Lubricate pinion shaft bearing (11) with
engine oil. Slip bearing (11) on pinion shaft and into outer
race in right crankcase. Install new retaining ring (10) in
groove of pinion shaft bearing inner race (12).
17. See Figure 3-93. The cylinder studs have a shoulder at
the lower end.
18. Pack clean towels into crankcase opening.
19. Place a steel ball into a head bolt, then place the
unpainted end of the stud into the head bolt.
20. See Figure 3-94. Install the stud in the crankcase with
the shoulder end down. Tighten to 10 ft-lbs (13.6 Nm).
21. See Figure 3-65. Install crankcase in chassis using hard-
ware shown.
22. Install transmission mainshaft sprocket. See
SION INSTALLATION AND SHIFTER PAWL ADJUST-
MENT in Section 6.
23. Install starter. See STARTER, INSTALLATION
24. Install primary drive components, clutch and clutch
release mechanism. See
Section 6.
25. Apply two or three drops of LOCTITE THREADLOCKER
262 (red) on threads of sprocket shaft. Tighten front
sprocket nut to 150-165 ft-lbs (203-224 Nm).
2
1
3. Driver handle
4. Seal/spacer driver
Figure 3-65.
TRANSMIS-
in Section 5.
PRIMARY DRIVE/CLUTCH in
b0066x3x
Install this
Shoulder
Figure 3-93. Cylinder Studs
3531a
Install cylinder studs
shoulder end down
Figure 3-94. Install Cylinder Stud
NOTE
Be sure to refill transmission with lubricant. See
TRANSMISSION FLUID in Section 1.
26. Install transmission. See
TION AND SHIFTER PAWL ADJUSTMENT
end up
CLUTCH,
TRANSMISSION INSTALLA-
in Section 6.
3-63