Buell S1 Lightning Workshop Manual page 50

SERVICE OPERATIONS
AND SPECIAL TOOLS
Tire pressure and inspect tire for wear/damage
Wheel bearings (page 1-18)
Primary chaincase/transmission lubricant (page 1-19)
REAR WHEEL SUPPORT STAND (Part No. B-41174)
Clutch adjustment (page 1-20)
Rear belt deflection (page 1-21)
BELT TENSION GAUGE (Part No. HD-35381)
Primary chain (page 1-22)
Rear shock absorber (page 1-24)
Steering head bearing adjustment (page 1-25)
FRONT WHEEL SUPPORT STAND (Part No. B-41395)
& S1 ADAPTER (B-41686)
Table Code:
A - Adjust.
I - Inspect, and if necessary, correct, adjust, clean or replace.
L - Lubricate with specified lubricant.
1 1 1 1
2 5 7 0 2 5 7
5 5 0 5 0 5 0 5
P 0 0 0 0 0 0 0 0
r 0 0 0 0 0 0 0 0
e mi mi mi mi mi mi mi mi
r
i 1 1 2 2 2
d 4 8 2 6 0 4 8
e 8 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
km km km km km km km km
I I I I I I I I I
I
R I R I R I R I
A A A A
I A I I I
I I I I
I I I I
I I IL I
2 2 2 2 3
0 2 5 7 0
0 5 0 5 0
0 0 0 0 0
A
0 0 0 0 0
n
mi mi mi mi mi
n
u
3 3 4 4 4
a
2 6 0 4 8
l
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
km km km km km
I I I I I See Tire Pressures on page
I I I Check for wear and corrosion. Replace in sets only.
R I R I R Fluid type and amount
1.0 quart (0.95 liter) of SPORT-TRANS FLUID
(Part No. 98854-96)
Fluid level
Lubricant should reach bottom of clutch spring with motorcycle upright
(not on side stand).
Drain plug torque
14-21 ft-lbs (19-28 Nm)
A A A Hand lever freeplay
1/16-1/8 in. (1.6-3.2 mm)
Clutch inspection cover screw torque
7-9 ft-lbs (9-12 Nm)
I I I Belt deflection with 10 lbs (4.5 kg) of upward force
7/8-1 in. (22.2-25.4 mm)
Rear axle nut torque
68-73 ft-lbs (89.5-98.9 Nm)
I I I Chain freeplay with hot engine
1/4-3/8 in. (6.4-9.5 mm)
Chain freeplay with cold engine
3/8-1/2 in. (9.5-12.7 mm)
Inspection screws torque
40-60 in-lbs (4.5-6.8 Nm)
I I I Check for bushing wear and loose mounting hardware.
IL I IL Force to pull front wheel to center
3.5-5.5 ft-lbs (1.6-2.5 kg)
Lubricant
WHEEL BEARING GREASE (Part No. HD99855-89)
R - Replace or change.
T - Tighten to proper torque.
X - Perform.
SERVICE DATA
1-18.