Buell S1 Lightning Workshop Manual page 98

REMOVAL/DISASSEMBLY
NOTE
Step 1 (draining fluid) is not required for caliper removal.
Drain brake fluid only when disassembling caliper.
1. See Figure 2-19. Remove banjo bolt (4) and gaskets to
disconnect brake line from caliper. Drain brake fluid into a
clean, suitable container. Discard gaskets.
2. Remove cotter and support pins (1).
3. Remove center caliper bolt (2) and spacer.
4. Remove brake pads from front brake caliper. Pads must
be removed in order to remove caliper from rotor.
5. Remove both caliper mounting bolts (3).
6. Free caliper from front brake rotor.
7. Move caliper assembly to bench area.
8. See Figure 2-20. Remove screws (13, 14) to separate
caliper halves (7, 12). Remove O-rings (11) and discard.
b0016a2x
2
3
1
4
2-20
FRONT BRAKE CALIPER
15
16
5
6
8
Figure 2-20. Front Brake Caliper
5712
5
4
1
1. Cotter and
support pins
2. Center caliper bolt
Figure 2-19. Front Brake Caliper Mounts
10
9
7
1. Support pins (2)
2. Cotter pins (2)
3. Center caliper bolt
4. Caliper mounting bolts (2)
5. Banjo bolt
6. Gaskets (2)
7. Right caliper half
8. Bleeder valve
3
2
3. Caliper mounting bolts
4. Banjo bolt
5. Wire guide
Front caliper rebuild kit,
Part No. 44148-94Y
14
13
12
11
9. O-ring (3 sizes, 2 each)
10. Pistons (3 sizes, 2 each)
11. O-ring (2)
12. Left caliper half
13. Screw
14. Screw (3)
15. Brake pads (2)
16. Spacer