Clutch Control - Buell S1 Lightning Workshop Manual

ADJUSTMENT
See CLUTCH in Section 1.
REMOVAL/DISASSEMBLY
Clutch Cable – Lower
1. Raise rear wheel off floor using
PORT STAND (Part No. B-41174).
2. See Figure 2-52. Remove four TORX screws (1) with
washers and clutch inspection cover (2). Do not damage
or dislodge quad ring (14) in primary cover (11).
3. Slide spring (3) with attached hex lockplate (4) from flats
of adjusting screw (12).
4. Turn adjusting screw clockwise to release ramp and cou-
pling mechanism. As the adjusting screw is turned, ramp
assembly moves forward. Unscrew nut (5) from end of
adjusting screw.
5. Remove hook of ramp (6) from button at the rear of cable
end coupling (16). Remove cable end (10) from slot in
coupling.
6. Turn cable end fitting (9) counterclockwise to remove
clutch cable lower section from primary cover (11).
Remove O-ring (8) from cable end fitting.
1. TORX screw with washer (4)
2. Clutch inspection cover
3. Spring
4. Adjusting screw lockplate
5. Nut
6. Outer ramp
7. Ball (3)
8. O-ring
9. Cable end fitting
10. Clutch cable end
11. Primary cover
12. Clutch adjusting screw
assembly
13. Retaining ring
14. Quad ring
15. Inner ramp
16. Coupling
2
1
2-44

CLUTCH CONTROL

Clutch Hand Control
1.
REAR WHEEL SUP-
The individual parts of the clutch switch are not serviceable.
Replace switch upon failure.
2.
3.
4.
5.
6.
10
9
8
7
6
5
4
3
16
Figure 2-52. Clutch Release Mechanism
See Figure 2-53. Detach clutch switch (7) as follows.
a. Remove screw (8).
b. Depress clutch lever and hold.
c. Detach switch by depressing switch trigger button
and pulling switch towards the end of the handlebar.
NOTE
Remove bolt (2) (metric) and nut (6) (metric).
Remove handlever from clutch clamp (5). Detach clutch
cable from handlever.
Slide clutch cable out of wire guide (10) on right fork leg.
Remove clutch cable clamp (11) from frame.
Remove clutch clamp as follows.
a. Cut off left handgrip.
b. Remove left handlebar switch housing. See
DLEBAR SWITCHES in Section 7.
c. Detach mirror mounting hardware (metric, left hand
threads).
d. Remove clamp screw (4) (metric). Slide clamp off
the end of the handlebar.
11
13
14
15
NOTE
Outer ramp (6) and coupling (16) configura-
tion may vary. See CLUTCH
HAN-
b0131x6x
12
in Section 1.