Front Fender - Buell S1 Lightning Workshop Manual

REMOVAL/INSTALLATION

Front Fender

1. Raise front wheel off ground with
PORT STAND (Part No. B-41395)
ADAPTER (Part No. B-41686).
2. Remove front brake caliper. See
PER, REMOVAL/DISASSEMBLY
3. See Figure 2-61. Remove lower fender mounting screws
(8) (metric), washers (9) and plastic spacers (6).
4. Remove upper fender mounting screws (3), washers (4),
wire guides (5), plastic spacers (6) and locknuts (7).
5. Carefully remove fender (1) from between front forks.
6. Install in reverse order.
a. Tighten upper fender mounting screws (3) to 20-25
in-lbs (2.3-2.8 Nm).
b. Tighten lower fender mounting screws (8) (metric) to
10-15 in-lbs (1.1-1.7 Nm).
Rear Fender/Lower Belt Guard
1. See Figure 2-62. Unplug connector (10)
2. Remove screws (13) and nylon washers (2) on right side
to detach lower belt guard (11).
3. Remove shoulder bolts (7), washers (8) and grommets
(9) on left side.
4. Remove rear fender (6) from swingarm.
5. Install in reverse order.
Frame Heat Shield
1. Remove seat and tail section. See
REMOVAL on page 2-55.
2. See Figure 2-62. Remove screws (1), nylon washers (2)
and locknut (4).
3. Remove frame heat shield (5).
4. If necessary, remove clamp (3).
5. Install in reverse order.
2-54
FENDERS
FRONT WHEEL SUP-
and S1 LIFT
FRONT BRAKE CALI-
on page 2-20.
TAIL SECTION,
b0216x2x
2
5 6
4
3
6
1. Front fender 6.
2. Reflector (2) 7.
3. Screw (2) 8.
4. Washer (2) 9.
5. Wire guide (2)
Figure 2-61. Front Fender
b0218x2x
1. Torx screw (3)
2. Nylon washer (5)
3. Clamp
4. Locknut
13
5. Frame heat shield
6. Rear fender
7. Shoulder bolt (2)
8. Washer (2)
9. Grommet (2)
10. Connector
11. Lower belt guard
12. Well nut (3)
13. Torx screw (3)
Figure 2-62. Rear Fender, Lower Belt Guard
and Heat Shield
1
7
9
8
Plastic spacer (4)
Locknut (2)
Screw (2) (metric)
Nylon washer (2)
3
2
4
1
5
6
7
8
9
11
10
2
12