Buell S1 Lightning Workshop Manual page 244

GENERAL
See Figure 5-25. The starter solenoid is a switch that is
designed to open and close the starting circuit electromagnet-
ically. The switch consists of contacts and a winding around a
hollow cylinder containing a movable plunger.
DISASSEMBLY
1. See Figure 5-25. Remove screws (1) and clip (2).
2. Remove cover (3) and gasket (4). Discard gasket.
3. Remove plunger (5) from solenoid housing (6).
b0158x5x
6
5-18
STARTER SOLENOID
ASSEMBLY
1.
2.
3.
4.
5
Do not tighten nut (7) without
removing items 1-5. Movement will
cause damage to the contact.
Figure 5-25. Starter Solenoid
See Figure 5-25. Replace wire connection hardware as
necessary.
Install plunger (5) in solenoid housing (6).
Install new gasket (4) onto cover (3).
Position cover with gasket onto solenoid housing. Install
clip (2) and screws (1).
3
2
4
1
CAUTION
7 1.
2.
3.
4.
5.
6.
7.
1
Screw (3)
Clip
Cover
Gasket
Plunger
Solenoid housing
Nut