Mainshaft And Countershaft - Buell S1 Lightning Workshop Manual

6
DISASSEMBLY
1. Remove transmission assembly. See
CASE, REMOVAL
and drum as described under
DRUM on page 6-18.
2. See Figure 6-20. Clamp transmission assembly in vise,
with protective jaws, as shown, to work on disassembly.
As the transmission runs, each part develops a certain wear
pattern and a kind of "set" with its mating parts. For this rea-
son, it is important that each component be reinstalled in its
original location and facing its original direction.
3. See Figure 6-21. As each component is removed, place
it on a clean surface in the exact order of removal.
See Figure 6-22. Using
J-5586) remove and discard retaining ring (5) next to counter-
shaft 5th gear (12). Slide countershaft 5th (12), mainshaft 2nd
(22) and countershaft 2nd (11) off end of shafts. Remove split
bearing (7) that was under gear (11) and thrust washer (6) on
the countershaft.
6-20

MAINSHAFT AND COUNTERSHAFT

TRANSMISSION
on page 6-16. Remove shifter forks
SHIFTER FORKS AND
NOTE
RETAINING RING PLIERS (Part No.
3552
Use protective jaws
when clamping in vise
Figure 6-20.
3559
Figure 6-21.
xlh0626
Figure 6-22.