ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE ........................ 3- 2
ENGINE REMOVAL ...................................................................................................... 3- 3
ENGINE REMOUNTING ............................................................................................... 3- 8
ENGINE DISASSEMBLY ................................................................................................... 3-11
CYLINDER HEAD ......................................................................................................... 3-22
CYLINDER .................................................................................................................... 3-33
PISTON AND PISTON RING ........................................................................................ 3-33
CONROD ....................................................................................................................... 3-35
CRANKSHAFT ............................................................................................................. 3-36
OIL PUMP ..................................................................................................................... 3-37
CLUTCH ........................................................................................................................ 3-37
TRANSMISSION ........................................................................................................... 3-39
BEARINGS .................................................................................................................... 3-42
OIL SEALS .................................................................................................................... 3-45
ENGINE REASSEMBLY ..................................................................................................... 3-47
CRANKSHAFT .............................................................................................................. 3-47
GEARSHIFT CAM AND FORK .................................................................................... 3-48
CRANKCASE ................................................................................................................ 3-49
BALANCER SHAFT ..................................................................................................... 3-51
PRIMARY DRIVE GEAR ............................................................................................... 3-52
GEARSHIFT SHAFT ..................................................................................................... 3-53
OIL PUMP ..................................................................................................................... 3-53
KICK STARTER (DR-Z400) .......................................................................................... 3-54
CAM CHAIN .................................................................................................................. 3-55
CLUTCH ........................................................................................................................ 3-55
RIGHT CRANKCASE COVER ...................................................................................... 3-57
CLUTCH COVER .......................................................................................................... 3-57
GENERATOR ROTOR COVER ..................................................................................... 3-57
PISTON RING ................................................................................................................ 3-58
PISTON AND CYLINDER ............................................................................................. 3-59
CYLINDER HEAD ......................................................................................................... 3-60
CYLINDER HEAD COVER ............................................................................................ 3-63
ENGINE
CONTENTS
ENGINE
3-1
3