Periodic Maintenance Schedule (For E-24) - Suzuki drz 400E Service Manual

11-6 DR-Z400/EK2 ('02-MODEL)

PERIODIC MAINTENANCE SCHEDULE (FOR E-24)

The chart below lists the recommended intervals for all the required periodic service work necessary to
keep the motorcycle operating at peak performance and economy. Maintenance intervals are expressed in
terms of kilometers, miles and months, and are dependent on whichever comes first.
NOTE:
More frequent servicing may be performed on motorcycles that are used under severe conditions.
PERIODIC MAINTENANCE CHART
Interval
Item
Air cleaner element
Exhaust pipe bolts and muffler bolts
Valve clearance
Spark plugs
Fuel hose
Engine oil
Engine oil filter
Idle speed
Throttle cable play
Engine coolant
Radiator hose
Clutch
Drive chain
Brakes
Brake hose
Brake fluid
Tires
Spoke nipples
Steering
Front forks
Rear suspension
Chassis bolts and nuts
I = Inspect and adjust, clean, lubricate, or replace as necessary.
R = Replace
T = Tighten
C = Clean
NOTE:
If the motorcycle is often ridden in the off-road, perform the above maintenance at the half interval.
km 1 000
miles 600
months 1
–
Inspect each time the motorcycles is ridden in
T
–
–
–
R
R
I
I
–
–
I
I
–
–
–
Inspect each time the motorcycle is ridden in off-road
I
Inspect each time the motorcycle is ridden in off-road
I
–
–
T
6 000 12 000
4 000 7 500
6 12
I I
off-road and clean as necessary
– T
– –
I R
I I
Replace every 4 years.
R R
– –
I I
I I
Replace every 2 years.
I I
I I
I I
Clean, lubricate and inspect each time
the motorcycle is ridden in off-road
I I
I I
Replace every 4 years.
I I
Replace every 2 years.
I I
I I
– I
– I
– I
T T
18 000 24 000
11 000 15 000
18 24
R I
– T
– I
I R
I I
R R
R –
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
– I
– I
– I
T T