Exhaust Pipe/Muffler Removal/Installation; Exhaust Pipe Stud Bolt; Exhaust Pipe Disassembly/Assembly - Honda CRF110F Service Manual

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FRAME/BODY PANELS/EXHAUST SYSTEM
EXHAUST PIPE/MUFFLER
REMOVAUINSTALLATION
Remove the
following:
-
Righi fuel tank shroud (page 2-3)
-
Two exhaust
pipe
joint nuts [11
-
Muffler mounting bolt (2]
-
Exhaust pipe/muffler [3]
- Gasket 14]
Install a new gasket.
Set the exhaust pipe/muffler and install the muffler
mounting
bolt
and
joint
nuts.
Tighten
the
joint nuts
first then the mounting
bolt
to the
specified
torque.
TORQUE:
Muffl
er mountIng
bolt:
32 N'm
(3.3
kg
f'm,
24
IbHt)
EXHAUST PIPE STUD BOLT
Thread
two
nuts
to
the stud bolt
[1] and
tighten them
together. then use a wrench on them
to tum
the stud
bailout.
Install and lighten new stud bolls into the cylinder head
to
the
specified torque.
TORQUE:
11
N'm
(1
.1
kg
f
'm, 8
IbH
t)
After tightening
the
stud botts, check thai the
incomplete threads [2J is buried into
the
cylinder
head
.
DISASSEMBLY/ASSEMBLY
Replace the gasket
with
a
new
one.
(3)
1,(
10 N'm
(1.0
kgf'm, 7 IbHt)
GASKET
$"
6 N'm
(0.6 kgf.m.
4.4 IbUt)
SPARK
ARRESTER
MUFFLER COVER /
9 N'm
(0.9
kgf·m. 6.6 IbHt)
2-8
\.
EXHAUST PIPE COVER C
!$!"
....
141
\
+-
II
1\
\21
EXHAUST
PIPE
COVER B
~'---
6
N'm (0.6
kgf.m, 4.4
IbHt)
EXHAUST PIPE COVER A

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