Index - Honda CRF110F Service Manual

A Few Words About Safety···· ······ ··· ········ ··· ·· ···· ···· ······· .. ·0-1
AIR CLEANER .............. ········································3-7
AIR CLEANER HOUSING ···························· ··· ···············6-5
AIR SCREW ADJUSTMENT ········································· 6-15
ALTERNATOR CHARGING COll ................................ 16.8
BATIERy································ ............................ ········ 16-6
BRAKE PEDAL· ················ ·· ······ ···· ····· ·· ····· ···· ······· ·· ·····1 5-13
BRAKE SHOE W EAR ........ .. ............... .... .... .. ... .. ... ........ 3-15
BRAKE SYSTEM .......................................................... 3-15
CABLE
&
HARNESS ROUTING ··································· 1-14
CAM CHAI N GUIDE SPROCKET ······························· 12-16
CAM CHAIN TENSIONER ·· ··· ···· ··········· ······· ··· ··· ··········· 8-23
CAMSHAFT .. .. ... ............. ...................... ... .. ........ ............ . 8-8
CARBURETOR ...................................................... ········· 6-6
CHARGING SYSTEM INSPECTION ···························· ,6-7
CLUTCH ········································································ ,0-9
CLUTCH SySTEM··· ············ ·· ·························· ·············3-17
COMPONENT LOCATION
AL TERNATORJSTARTER CLUTCH ························ 11 ·2
BATIERY/CHARGING SYSTEM ····························· 16-2
CLUTCH/GEARSHIFT LINKAGE ··········· ···· ···· ·········· 1 0-2
CRANKSHAFTfTRANSMISSIONlKlCKST ARTER "' 12-2
CYLINDER HEADN ALVES ······································· 8-2
CYLINDERJPISTON ··················································· 9-2
ELECTRIC STARTER .. ... ........................................... 5-2
ENGINE REMOVALJINSTALLATION ······················· 13-2
FRONT WHEEUBRAKEISUSPENSIONI
STEERING ...................................................... ········· 14-2
FUEL SySTEM ···························································6-2
IGNITION SySTEM ··· ·· ···· ·· ························ ··· ·· ·· ·········· 4-2
REAR WHEEUBRAKEISUSPENSION ·· ·· ········ ·· ·· ···· 15-2
CRANKCASE ASSEMBLY ····· ················· ········ ········ ··· 12-17
CRANKCASE BREATHER ·············································3-7
CRANKCASE SEPARATION" """"""""""""""""""" 12-6
CRANKSHAFT .. .................................................... ········ 12-7
CYLINDER COMPRESSION TEST ································8-6
CYLINDER HEAD ....................................... .. ... ..... ....... . 8-11
CYLINDER HEAD COVER ·············································8-6
CYLINDERIPISTON ························································9-4
DRIVE CHAIN ............................................................... 3-12
DRIVE CHAIN COVER ···················································2-7
DRIVE CHAIN SLIDER .................................... ............. 3-15
EMISSION CONTROL SYSTEMS ··········· ··· ·· ···· ············ 1-18
ENGINE IDLE SPEED ···································· ··············3- 12
ENGINE INSTALLATION .............................................. 13.5
ENGINE OIL·· ·· ··· ··························································· 3-10
ENGINE OIL CENTRIFUGAL FILTER ............. ............. 3-11
ENGINE OIL STAINER SCREEN ·································3-11
ENGINE REMOVAL·············· ········································ 13-4
ENGINE STOP SWITCH ... ································ 4-10
EXHAUST PIPE/MUFFLER ............................................ 2-8
FL YWHEEUSTARTER CLUTCH ······························· .. , 1-5
FORK ··········································································14- 18
FRONT BRAKE ···························································14-14
FRONT FENDER ··········································· ·· ··············· 2-5
FRONT WHEEL ················ ····························· ······· 14-9
FUEL LINE ·· ··· ·· ................... ···· ······································3-5
FUEL TANK ...................................................... ·············· 6-5
FUEL TANK SHROUD····················································2-3
GEARSHIFT LINKAGE ··············································· 10-26
HANDLEBAR ...................................................... ··········1 4-6
ICM (IGNITION CONTROL MODULE)' ······ ········ 4-8
IGNITION COIL ·······························································4-8
IGNITION SWITCH ...................................................... "' 4-9
IGNITION SYSTEM INSPECTION ································· 4-5
IGNITION TIMING ···························································4-7
INTAKE PIPE ................................................... ............ ... 6-6
KICKSTARTER .. ................. ... .... .... ........................ ····· ,2-19
LEFT CRANKCASE COVER ....................... ········ ······· 11-4
INDEX
LEFT CRANKCASE REAR COVER .. ············ ···· ······· ······ 2-7
LEFT SIDE COVER ························································ 2-4
LUBRICATION & SEAl POINTS"""""""""""""""""1 -1 2
LUBRICATION SYSTEM DIAGRAM ······························ 7-2
MAIN STEP ....................... ............................... ··············2-6
MAINTENANCE SCHEDULE ············ ··· ······· ··· ·············· ··3-4
MODEL IDENTIFICATION ............... .. ........ ............... ... .. 1·2
NEUTRAL SWITCH ............................ ... ................... ... . 5-11
NUMBER PLATE ···························································· 2-5
NUTS, BOLTS, FASTENERS··················· .. ············ .. ···· 3-19
OIL PUMP ................. ... .. ............................................ · .. ·7-4
REAR BRAKE ......... .. ................................. ................ 15·10
REAR FENDER ....................................... ............... ······2-5
REAR WHEEL ································· .. ··············· ............ 15-6
REFLECTOR (CANADA ONLy) ·········· .. ······················ .. · 2-6
REGULATOR/RECTIFIER ·· .. ··· .. ······ .. ······ .. ·················· 16-8
RIGHT CRANKCASE COVER .. ·· .. ··· .. · .. ·· .. ········ .. ··· .. ···· 10-5
SEAT ....................................................... · .. ··········· .. ······· 2-4
SERVICE INFORMATION
ALTERNATOR STARTER CLUTCH· ······················· 11-3
BATTERY/CHARGING SYSTEM ················· .. ·· .. ····· ,6-3
CLUTCH/GEARSHIFT LINKAGE ·· .... · .. ······ .. ··· .... ···· 10-3
CRANKSHAFTfTRANSMISSION/KICKSTARTER "12-3
CYLI NDER HEADNALVES ....................................... 8-3
CyLINDER/PISTON ···· ···· .. ··········· .. ····· ··············· ........ 9-3
ELECTRIC STARTER· ············· .. ·· .. ··············· .. ······ ··· .. 5-3
ENGINE REMOVALJI NSTALLATION ················ .. ···· ,3-3
FRAMEIBODY PANELS/EXHAUST SYSTEM ·········· 2-2
FRONT WHEEUBRAKEISUSPENSIONI
STEERING ·········· .. ·· .. ··· .. ··· .. ·· .. ·· .. ··········· .. ·· .. ········ .. ·· 14-3
FUEL SYSTEM ...................................... ... ......... ... .. ... 6-3
IGNITION SYSTEM ................................................... 4-3
LUBRICATION SYSTEM ........................................... 7-3
MAINTENANCE ......................................................... 3-2
REAR WHEEUBRAKEISUSPENSION··· ····· .. ·········· 15-3
SERVICE RULES········ .. ········ .. ·· .. ·· .. ·· .. ·· .. ·· .. ···· .. ··· .. ··· .. ··· 1-2
SHOCK ABSORBER .................................................. 15-15
SIDESTAND· ··························· ····································· 3-17
SPARK ARRESTER ··· ·· ·· · .. ··· .. ····················· .. ··········· .... 3-18
SPARK PLUG ···· .. ··· .... · .. ··· .. ·· .... · .. ········ .. · .. ················· ..... 3-8
SPECiFICATIONS ··· .... · .. ··· .. ·· .. ··· .. ·········· ·· .. ·· .. ··· .. ··· .. ··· .. · 1-4
STARTER MOTOR· .... ·· .. ·· .. ··· .. ··· .. · .. ··· .. ·· .. ··· .. ········ .. ··· .. ··
5-6
STARTER RELAy ··········· ·· ······················· ······················ 5-9
STARTER SWITCH ......... ....... ...................................... 5-10
STATOR ····· .. ·· .. ··· .. ········ .. ·············································, 1-5
STEERI NG HEAD BEARINGS .. ·················· .. ··········· .. ·· 3-19
STEERING STEM ...................................................... 14-26
SUSPENSION .......................................................... ····3-17
SWI NGARM····· .. ·· .. ······· ·· .. ·· · .. ····································· 15-16
SYSTEM DIAGRAM
BATIERY/CHARGING SYSTEM ······ ·· ···················· 16-2
ELECTRIC STARTER··· .... · .. ··· .. · .. · .. ········· .. ·· .... ··· .. ·· .. · 5-2
IGNITION SYSTEM ................................................... 4-2
THROTILE OPERATION ················ .. ·· .. ··· .. ··· .. ········ .. ··· .. 3-6
TORQUE VALUES ···· .. ··· .. ························· .. ··· .. ··· .. ··· .. ·'''1-9
TRANSMISSION .......................................................... 12-9
TROUBLESHOOTING
BATTERY/CHARGING SYSTEM ............................ 16-5
CLUTCH/GEARSHIFT LINKAGE ...... .. .................... 10-4
CRANKSHAFTfTRANSMISSION/KICKSTARTER " 12-5
CYLINDER HEADN ALVES ....................................... 8-5
CyLINDER/PiSTON ······· · .. ··················· ·· ···················· 9-3
ELECTRIC STARTER·· ···· .. ··· .. ·· .. ··· .. ··········· ········ ·· .. ··· 5-4
FRAME/BODY PANELS/EXHAUST SYSTEM .......... 2-2
FRONT WHEEU BRAKEISUSPENSION/
STEERING .. ········ .. ··· .. ·· .. ··· .. ·· .. ·································, 4-5
FUEL SYSTEM .................................... .. ... ................ . 6-4
IGNITION SYSTEM ............................. ..... ........ .... ... .. 4-4
LUBRICATION SYSTEM ........................................... 7-3